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ACASI expandable pressure–overflow bottle filler model GI 3300, automatic inline filling machine (No nozzles conveyor or options included).

Construction features:

• 304 Stainless steel heavy duty stainless steel welded C frame.
• 20 Gallon stainless steel overflow tank.
• Stainless steel cover for overflow tank.
• 20 hose 304 stainless steel feeding manifold.
• All contact parts are stainless steel, sanitary, Teflon, viton and hoses per your requirements.
• Special seals or hoses by order.
• Calibrated guide for fast height changeovers.
• Filling machine mounted on 4 heavy duty casters.
• Leveling of machine by 1 inch 304 stainless steel leveling screws.

• Omron PLC for all machine logic functions, special modifications on programs available for special adaptations.
• Frequency control drive for pump speed, acceleration and deceleration.
• Front panel bottle filling time adjustment through Omron Timer.
• Front panel conveyor speed control for machine sold with conveyor.
• Front panel mounted bottle counter.
• Front panel Start and Emergency STOP for easy access.
• Front panel nozzle code for changing nozzle quantities.
• Fiber optic sensors by Omron standard for container gating.
• Expandable to 20 nozzles to increase speed.
• No bottle no fill PLC controlled.

• 96 Gallon per minute, 1 Hp, 3phase, 316 stainless steel centrifugal pump.
• Hardened Stainless steel calibrated shafts with linear bearings for nozzle rack movement smoothness and durability.
• 10 inch stroke air cylinder with magnetic sensors for nozzle up and down movement.
• 316L Stainless steel sanitary check valve mounted on pump.
• Hand wheel and shaft mounted stoppers for height and stroke adjustment.

• Nozzle spacing fully adjustable through top screw.
• Container height adjustment from 1 to 16 inches high.
• Nozzle stroke adjustments from 0 to 10 inches.
• Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.
• Will work with plastic or glass containers.
• No change parts needed for various types of containers.
• Air filter-regulator and safety lockout valve included.
• Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders.

110 Volts, 60Hz, 15 Amps
5 CFM @ 80 p.s.i.

ACASI expandable piston bottle filler model PI 3300, automatic inline filling machine (No pistons, nozzles, conveyor or options included):

• 304 Stainless steel heavy duty stainless steel welded C frame.
• All contact parts are stainless steel, sanitary, Teflon, viton and hoses per your requirements.
• Special seals or hoses by order.
• Calibrated guide for fast height changeovers.
• Machine mounted on 4 heavy duty casters.
• Leveling of machine by 1 inch 304 stainless steel leveling screws. 

Control panel features:

• OMRON PLC for all bottle filler machine logic functions, special modifications on programs available for special adaptations.
• Three filling options on control panel (Up, Bottom Up and Down)
• Front panel conveyor speed control for machine sold with conveyor.
• Front panel mounted bottle counter.
• Front panel Start and Emergency STOP for easy access.
• Front panel nozzle code for changing nozzle quantities.
• Fiber optic sensors by Omron standard for container gating.
• Expandable to 14, 12 or 10 pistons to increase speed (Depends on piston size)
• No bottle no fill PLC controlled. 

Main components features:

• Piston filling and charging stroke by power full 6 inch bore air cylinder.
• Air over oil application on principal air cylinder to create a smooth and constant bottle filling speed.
• Main pistons support mounted and guided by Ball profile rails and carriages to create a smooth, silent and accurate filling and charging movement.
• Hardened Stainless steel calibrated shafts with linear bearings for nozzle rack movement smoothness and durability.
• 8 inch stroke air cylinder with magnetic sensors for nozzle up and down movement. 
• Hand wheel and shaft mounted stoppers for height and stroke adjustment.
• Hand wheel counter mounted on volume control threaded rod. 

Standard features:

• Nozzle spacing fully adjustable through top or bottom screw.
• Container height adjustment from 1 to 16 inches high.
• Nozzle stroke adjustments from 0 to 8 inches.
• Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.
• Color coded flow control valve for filling speed.
• Will work with plastic or glass containers.
• No change of parts needed for various types of containers.
• Air filter-regulator and safety lockout valve included.
• Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders. 

Electric and pneumatic requirements:

220 Volts, 60Hz, 15 Amps.
20 CFM @ 80 p.s.i.

Construction Features:

• Heavy duty 304 stainless steel bend polished sheet “C” frame.
• All shafts and threaded rods manufactured in 304 stainless steel.
• No change parts needed for a wide range of containers.
• Fully and easily adjustable height to transport containers up to 14 inches tall.
• Fully and easily adjustable width to transport containers up to 12 inches wide.
• The gap transporter can be used on existing or new conveyors.

 Belts features:

• Bottle belts width adjustable via spoked handwheels. It has two independent handwheels to adjust transporter belts width. This allows a convenient use of an angle “β” to improve the transportation process.
• Maximum gap distance transportation: 24 inches.
• Bottle belts height adjustable via handles.
• Heavy duty gear drive mechanism, no belts used for power transmission.
• Dual motor belt driven system, each belt will have its own motor and independent speed drives.
• Bottle belt assemblies can be adjusted independently for width and angle to transport various sizes and styles of containers.

Electric requirements:

110/115 Volts, Single phase, 60Hz, 5A.

Automatic Bottle Unscrambler – Model TruSort-48 is capable of feeding and orienting plastic and metal containers. 

Construction Features: 
• Heavy duty frame built with 2 x 2 x 0.187 square tubes. 
• Adjustable positioning on most systems to minimize change parts requirements.
• 48-inch diameter pre-feeder will accommodate a wide range of containers, one inner disc is included. 
• Capable of handling a wide range of containers, from ounces to gallons. • Rotating bottle reject with speed control included. 
• Calibration markings, labels and indicators to help document changeovers.
• Bottle turning by pneumatic actuator to guarantee production speeds. 
• Pre-feeder built at an angle to minimize bottle damage. 
• Single hand wheel adjustment for intake and delivery carrier belts, additional 
tweaking is also possible. 
• Spacing belt for bottle feeding and spacing, gear motor driven. 
• Delivery carrier belts have additional adjustments to guarantee container placement on conveyor. 
• Single gearbox for main belt system eliminates all the belts and springs of the transmission system, powered by ¾ Hp motor. 
• Bottle handling from left to right. 
• Cad designed, CNC manufactured, thoroughly tested before leaving our facility. 
• Low electric and pneumatic consumption.
• Various hopper sizes available depending on specific application. 
• Can work on existing or new conveyors. 
• Leveling by mounting screws. 
• Guarantee: 18 months on all parts under normal use, except belts. 

Electric and pneumatic requirements:
• 220 Volts, 60Hz, 10 Amps • 5 CFM @ 80 p.s.i.

ACASI expandable pressure–overflow bottle filler model GIS 3300, semi-automatic inline filling machine (No nozzles or options included):

Construction features:
• 304 Stainless steel heavy duty stainless steel welded C frame.
• 20 Gallon stainless steel overflow tank.
• Stainless steel covers for overflow tank.
• 20 hose 304 stainless steel feeding manifold. 
• All contact parts are stainless steel, sanitary, Teflon, Viton and hoses per your requirements.
• Special seals or hoses by order.
• Calibrated guide for fast height changeovers.
• Machine mounted on 4 heavy duty casters.
• Leveling of machine by 1 inch 304 stainless steel leveling screws.

Control panel features:
• Variable frequency drive activated by position sensor when nozzles are in the fill position.
• Speed and acceleration adjustability
• Fill time controlled by operators time stepping on the footswitch

Main components feature:
• 96 Gallon per minute, 1 Hp, 3phase, 316 stainless steel centrifugal pump.
• Hardened Stainless steel calibrated shafts with linear bearings for nozzle rack movement smoothness and durability.
• 10 inch stroke air cylinder with magnetic sensors for nozzle up and down movement.
• 316L Stainless steel sanitary check valve mounted on pump.
• Hand wheel and shaft mounted stoppers for height and stroke adjustment.

Standard features:
• Nozzle spacing fully adjustable through top screw.
• Container height adjustment from 1½ to 16 inches high.
• Nozzle stroke adjustments from 0 to 8 inches.
• Will work with plastic, glass and metal containers.
• No change of parts needed for various types of containers.
• Air filter-regulator and safety lockout valve included.
• Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders.

Non-motorized conveyor:
• The machine includes a 10 feet non-motorized conveyor with a stainless steel top plate were the containers slide
• One set of tool-less height and width guide rail adjustment.

Electric and pneumatic requirements:
• Standard - 120V, 50Hz or 60Hz, 10 Amps
• 5 CFM @ 80 p.s.i.

Nozzles:
• Pressure overflow nozzles manufactured in 316L Stainless steel, comes standard with Viton o-rings, Teflon seals, black nylon spacers and soft polyurethane bottle to nozzle seal.
• Sizes available: 3/4, 5/8, 1/2, 3/8 and 1/4 inch.

Tank level control options:
• Pneumatic valve actuated by 5 inch stainless steel float, mounted on side of tank.
• Pneumatic actuated ball valve to be driven by pneumatic valve.
• Pressure switch for electrical circuit connections (Electric pump start and stop).

ACASI expandable semi-automatic electronic net wright filling machine model PWF-1S.

Features:

• Fill by weight.
• Top fill.
• Metal or plastic containers.
• Doran scales weight controller.
• Heavy-duty casters with locks for portability.
• Touch pad HMI.
• Rigid stainless steel frame construction.
• Rollers on scale.

• Single fill position with 12"X12" scale.
• Removable scale cover with rollers.
• Adjustable scale height to provide smooth transfer to downstream conveyor.
• Stainless steel welded construction.
• 30" Line height (standard).
• 2.5in stainless steel nozzle with dual position for fast and slow speed filling setup.
• Inclined roller conveyor for lid pressure capping.
• Handwheel height adjustment of pressure system assembly.

Conveyor:

• 9 feet heavy duty conveyor, stainless steel construction.
• 12in Low friction acetal chain.
• 3/4 HP gear motor driven.
• Speed control on motor conveyor way frequency drive.

Options:

• Additional product contact parts.
• Product contact parts mounted on fill cart.
• Additional fill carts (up to 2 heads).
• Gravity roller conveyors.
• Hand capper.
• Air diaphragm pump control.

Control panel features:

• Omron PLC for all machine logic functions, special modifications on programs available for special adaptations.
• Front panel Start and Emergency STOP for easy access.
• Job memory for recipe calling to minimize changeover times.

Electric and pneumatic requirements:

• 110 Volts, 60Hz, 10 Amps.
• 5 CFM @ 80 p.s.i.

ACASI Model TruPiston-6-Vert Piston Filler

Construction features:

• The piston movement system is placed in vertical direction in order to reduce the space occupied by the machine.
• High-precision, electrically-driven ball screw movement, faster and more precise than pneumatic or air over oil systems.
• Fill and charge speeds can be better controlled and changes performed at any point of the stroke (i.e., to reduce speed at the end of a fill cycle to avoid splashing).
• Handles a wide variety of products and product viscosities.
• Capable of handling breakable particulates up to ¾ in diameter.
• Reservoir tank mounted directly above rotary valves for direct product feed.
• Heavy duty 304 stainless steel welded frame construction.
• FDA approved metallic rotary valves.
• Minimal air consumption.
• All contact parts are stainless steel, sanitary, Teflon, Buna and Viton.

Control panel features:

• Omron PLC for all machine logic functions.
• AC variable speed control.
• Conveyor speed control for machine sold with conveyor.
• Front panel mounted bottle counter.
• Front panel Start and E-STOP for easy access.
• Fiber optic sensors by Omron standard for container gating.
• No bottle/no fill PLC controlled.

Standard features:

• Nozzle spacing fully adjustable.
• Container height adjustment.
• Nozzle stroke adjustments.
• Adjustable entry and exit bottle gating cylinders.
• Works with plastic or glass containers.
• No change parts needed for various types of containers.
• Pistons and fill nozzles available in various sizes.

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 15 Amps.
• 5 CFM @ 80 psi.

ACASI Machinery manufactures capping machines and bottle capper equipment in both automatic and handheld models.

Automatic Single Head Cap Tightener Model AS-CS16

Features:

• Heavy duty stainless steel frame built with 2 x 2 x 0.187 square tubes.
• Change parts will accommodate a wide range of containers.
• Manual adjustable height for cap tightener head.
• Leveling by mounting screws.
• Low electric and pneaumatic consumption.
• Cad designed, CNC manufactured, thoroughly tested before leaving our facility.
• Omron PLC for all machine logic functions, special modifications on programs available for special adaptations.
• Frequency control drive for conveyor speed, acceleration and deceleration.
• Front panel START and Emergency STOP for easy access.
• Front panel binary code for changing cap time torque.
• Guarantee: 18 months on all parts under normal use.

Electric and pneumatic requirements:

110 Volts, 60Hz, 15 Amps.
20 CFM @ 80 p.s.i.

ACASI Rotary pressure–overflow filler model RF48-18-BL, automatic 18 HEAD ROTARY FILLER FOR CORROSIVE PRODUCTS

Construction features:

• 304 Stainless steel heavy duty stainless steel epoxy painted for corrosion resistance.
• 304 stainless steel cam with corrosion resistant bushings and cam followers.
• Supply and return manifold made in titanium.
• Calibrated guide for fast height changeovers.
• Leveling of machine by 1 inch screws, corrosion resistant.
• Includes drip pan made of corrosion resistant materials.

Control panel features:

• Omron PLC for all machine logic functions, special modifications on programs available for special adaptations.
• Frequency control drive for pump speed, acceleration and deceleration.
• Front panel bottle filling time adjustment through Omron Timer.
• Front panel conveyor speed control for machine sold with conveyor.
• Front panel mounted bottle counter.
• Front panel Start and Emergency STOP for easy access.
• Front panel nozzle code for changing nozzle quantities.
• Fiber optic sensors by Omron standard for container gating.
• Expandable to 20 nozzles to increase speed.
• No bottle no fill PLC controlled.

Transmission features:

• Gears located on top of the movement for better maintenance.
• All bearings protected with seals to prevent corrosion.
• Manual height adjustment with position indicator.

 Manifold features:

• Top and bottom manifold independent.
• Manufactured in CP2 Titanium or PVC according to product.
• Triple teflon loaded seals to prevent leaks.

 Main components feature:

• Corrosion resistant magnetic drive centrifugal pump - PVDF construction and EPDM seals with variable speed controlled on main panel.
• 100 gallon polyethylene satellite tank for feed, product return and product supply with level control
• Lexan Safety enclosure with safety switches.
• No bottle no fill.

Container handling:

• Infeed screw and starwheel assembly for each container.
• 18 filling positions.
• Tool-less changeover parts and adjustments.
• Distance between centers 8.4in.

 Conveyor:

• 16 feet total length conveyor, raised bed.
• Stainless steel motor.
• Enclosure to prevent splashing to gearbox.
• Titanium or Zirconium conveyor shaft drive.

 Control panel features:

• Omron PLC for all machine logic functions, special modifications on programs available for special adaptations.

• Frequency control drive for pump speed, acceleration and deceleration.
• Front panel conveyor speed control for machine sold with conveyor.
• Front panel mounted bottle counter.
• Front panel Start and Emergency STOP for easy access.
• Fiber optic sensors by Omron standard for backup sensor.

Electric and pneumatic requirements:

220 Volts, 50Hz or 60Hz, 20 Amps.
5 CFM @ 80 p.s.i.

ACASI Cap Feeder - Model CF1100:

• 14-inch heght adjustment.
• Angle adjustability +/- 10 dregrees.
• 4.5 cubic-foot stainless steel hopper.
• 8-inch wide belt.
• Cleated belts, 6-inch spacing, 2-inch cleats.
• L-shape conveyor for vertical and horizontal transportation of caps.
• Swiwel to facilitate any change over on the cap feeder bowl.
• Variable speed control.
• Wired with bowl shutoff by caps level.

ACASI Inline capping machine model CS5200

Tightener Features:
• Fully adjustable for caps from 8 mm to 110 mm.
• Fully adjustable from 1 inch to 14 inch high containers.
• Heavy duty 304 Stainless steel welded C frame.
• Stainless steel top and bottom belt plates.
• All shafts from ¼ to 2.5 inches manufactured in 304 stainless steel.
• 6 capping discs, with bottom screws change over.
• Direct gear motor transmission through coupling for capping belts movement.
• Chain power transmission for capping discs.
• DC gear motor for independent speed control of gripper belts.
• DC motor for independent speed of capping discs.
• Capping discs adjustment by stainless steel frontal knobs, with lock nut hand wheel.
• Capper height adjustment by central 7000 mechanical jack.
• Gripper belt adjustment by hand wheel.
• No change parts needed for a wide range of containers

Electric and pneumatic requirements:
• 110 Volts, 60Hz, 15 Amps.
• 5 CFM @ 80 p.s.i.

Torque adjustment:
• 4 Mechanical clutches for individual torque adjustment.

Double belt assembly:
• 2 Additional gripper belt for bottle holding (Samples or spacing needed for production)