Bottle & Liquid Automatic Machines

ACASI Inline Bottle Capper with Vertical wheel cap feeder
Model TruCap-X-Vert

Starting Prices: 

Tightener Features: 

• Heavy duty 304 stainless steel welded C frame for easy mounting over existing conveyors.
• Heavy duty linear carriage system for height adjustability
• All shafts and threaded rods manufactured in 304 stainless steel
• Heavy duty casters standard
• No change of parts needed for a wide range of containers
• Front covers with safety interlock switches standard
• Top driven to insure no product spillage into drive assembly
• Adjustable height to accommodate containers from 1 inch to 14 inches tall (Optional power height adjustment)

• 4, 6, or 8 spindle configurations available, single gear box driven
• Independent spring loaded bottle capping discs for better torque and misalignment forgiveness.
• Torque is able to be adjusted while the machine is running (When pneumatic clutch option is purchased)
• Clutches located away from capping discs to avoid corrosion
• Heavy duty gear driven mechanism, no belts used for power transmission
• Adjustable speed 3/4 Hp drive motor for capping discs
• Optional second drive motor to rotate the first set of capping discs on the opposite direction
• Capping head assembly manufactured in 316L stainless steel 95% of manufactured parts are in stainless steel, or FDA approved polymer materials
• Independent adjustment for front or back capping discs
• Capping disc position is adjustable while the machine is running, without opening the safety covers.
• Fully adjustable for cap sizes ranging from 8 mm to 130 mm in diameter

• Bottle belt width adjusted via front knobs
• Bottle belt height adjusted via front knobs
• Heavy duty gear drive mechanism, no belts used for power transmission.
• Adjustable speed heavy duty 3/4 Hp, motor gearbox
• Bottle belt assemblies can be adjusted independently for width, taper, and angle to accommodate various sizes and styles of containers. Optional double belt assembly with independent height and angle adjustment

• Mechanical bottle cap sorting, requires no fine tuning
• Once setup, caps will only be dispensed in the correct orientation
• 24 inch diameter feeding disc
• Interchangeable sorting rings
• Easy changeover for caps from 15mm to 53mm in diameter, with appropriate tooling
• Sorter mounted on machine, no need for independent height adjustment
• Driven by 1/4 Hp DC gear motor
• Speed controlled via potentiometer
• 3 Cubic feet integrated cap hopper 

• 220 Volts, Single phase, 50/60Hz, 18 Amps.
• 5 CFM @ 80 p.s.i. (Only required with pneumatic clutches)

Includes one set of bottle and cap change of parts

ACASI single head chuck bottle capper with vibratory type cap feeder model PC1-VIB

Capper features:
• Machine designed to place plastic or metal caps on a wide range of containers – enclosures.
• Price includes one set of change of parts (star wheel, outer guide, cap delivery and chuck).
• Acasi magnetic clutch capping head model MJ90 (Magnetic with Jaws), visual torque setting for ease of adjustment, manufactured in 304 stainless steel.
• Pick and place mechanism in stainless steel. Cap is delivered to the chuck, then the chuck comes down holding the cap (This prevents cross-threading)
• Fully adjustable from 7 inch to 14 inch high containers. (Special configurations available on request)
• Maximum bottle diameter with 12 pocket star wheel: 4.25 in
• Maximum bottle diameter with 6 pocket star wheel: 8.00 in
• Center CAM manufactured in special cam rated plastic material.
• Automatic start and stop with presence or absence of containers.
• 12 or 6 pocket center star wheel for container handling (Depends on the size of the container).
• Jamming clutches with electric signal for shutdown on product jamming (This prevents major damage to parts and minimizes possible spills).
• 2 Hp Ac motor with frequency drive speed control
• Stainless steel electric enclosure.
• Heavy duty 304 Stainless steel welded frame.
• Stainless steel enclosure with polycarbonate windows and safety switches.
• All shafts from ¼ to 2.5 inches are manufactured in 304 stainless steel.
• Gear driven transmission machine to avoid timing loss.
• Complete height adjustment with bottle setting guide for quick changeovers.
• Tool-less changeovers for star wheels and most change parts.

Cap chute features:
• All contact parts in stainless steel
• Designed and tested for each cap to avoid jamming.
• Includes cap demand sensor to start and stop the cap feeder.
• Quick change over, since parts are pin guided so no tweaking is required.

Vibratory cap feeder features:
• Aluminum casting with polyurethane liner to minimizes cap marking-scratching
• 24 inch diameter feeding disc - ramp assembly.
• Bad caps rejected mechanically, minimum air usage.
• Cap by demand controlled by photoelectric sensor.
• Bowl tooled for one model cap.
• Adjustable vibration and speed control
• Heavy duty extra heavy base for better vibration transmission.
• Sorter mounted on machine, no need for independent height adjustment.
• Includes filter pressure regulator.
• Flow controls on all air hoses.

Electric and pneumatic requirements:
• 220 Volts, 60Hz, 10 Amps.
• 5 CFM @ 80psi

ACASI expandable pressure–overflow bottle filler model GIS 3300, semi-automatic inline filling machine (No nozzles or options included):

Construction features:
• 304 Stainless steel heavy duty stainless steel welded C frame.
• 20 Gallon stainless steel overflow tank.
• Stainless steel covers for overflow tank.
• 20 hose 304 stainless steel feeding manifold. 
• All contact parts are stainless steel, sanitary, Teflon, Viton and hoses per your requirements.
• Special seals or hoses by order.
• Calibrated guide for fast height changeovers.
• Machine mounted on 4 heavy duty casters.
• Leveling of machine by 1 inch 304 stainless steel leveling screws.

Control panel features:
• Variable frequency drive activated by position sensor when nozzles are in the fill position.
• Speed and acceleration adjustability
• Fill time controlled by operators time stepping on the footswitch

Main components feature:
• 96 Gallon per minute, 1 Hp, 3phase, 316 stainless steel centrifugal pump.
• Hardened Stainless steel calibrated shafts with linear bearings for nozzle rack movement smoothness and durability.
• 10 inch stroke air cylinder with magnetic sensors for nozzle up and down movement.
• 316L Stainless steel sanitary check valve mounted on pump.
• Hand wheel and shaft mounted stoppers for height and stroke adjustment.

Standard features:
• Nozzle spacing fully adjustable through top screw.
• Container height adjustment from 1½ to 16 inches high.
• Nozzle stroke adjustments from 0 to 8 inches.
• Will work with plastic, glass and metal containers.
• No change of parts needed for various types of containers.
• Air filter-regulator and safety lockout valve included.
• Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders.

Non-motorized conveyor:
• The machine includes a 10 feet non-motorized conveyor with a stainless steel top plate were the containers slide
• One set of tool-less height and width guide rail adjustment.

Electric and pneumatic requirements:
• Standard - 120V, 50Hz or 60Hz, 10 Amps
• 5 CFM @ 80 p.s.i.

Nozzles:
• Pressure overflow nozzles manufactured in 316L Stainless steel, comes standard with Viton o-rings, Teflon seals, black nylon spacers and soft polyurethane bottle to nozzle seal.
• Sizes available: 3/4, 5/8, 1/2, 3/8 and 1/4 inch.

Tank level control options:
• Pneumatic valve actuated by 5 inch stainless steel float, mounted on side of tank.
• Pneumatic actuated ball valve to be driven by pneumatic valve.
• Pressure switch for electrical circuit connections (Electric pump start and stop).

ACASI Model TruPiston-8 SERVO Piston Filler

Construction features:

• High-precision, electrically-driven ball screw movement, faster and more precise than pneumatic or air over oil systems.
• Fill and charge speeds can be better controlled and changes performed at any point of the stroke (i.e., to reduce speed at the end of a fill cycle to avoid splashing).
• Capable of handling breakable particulates up to ¾ in diameter.
• Reservoir tank mounted directly above rotary valves for direct product feed.
• Heavy duty 304 stainless steel welded frame construction.
• FDA approved metallic rotary valves.
• Minimal air consumption.
• All contact parts are stainless steel, sanitary, Teflon, Buna and Viton.

Control panel features:

• Omron PLC for all machine logic functions.
• AC variable speed control.
• Front panel mounted bottle counter.
• Front panel Start and E-STOP for easy access.
• Fiber optic sensors by Omron standard for container gating.
• No bottle no fill PLC controlled.

Standard features:

• Nozzle spacing fully adjustable.
• Container height adjustment.
• Nozzle stroke adjustments.
• Adjustable entry and exit bottle gating cylinders.
• Works with plastic or glass containers.
• No change parts needed for various types of containers.
• Pistons and fill nozzles available in various sizes.
• Optional sanitary pistons and fittings.

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 15 Amps.
• 5 CFM @ 80 psi.

• 304 Stainless steel heavy duty stainless steel welded C frame.
• All contact parts are stainless steel, sanitary, Teflon, viton and hoses per your requirements.
• Special seals or hoses by order.
• Calibrated guide for fast height changeovers

Control panel features:

• OMRON PLC for all bottle filler machine logic functions.
• Three filling options on control panel (Up, Bottom Up and Down)
• Front panel conveyor speed control for machine sold with conveyor.
• Front panel mounted bottle counter.
• Front panel Start and Emergency STOP for easy access.
• Front panel nozzle code for changing nozzle quantities.
• Fiber optic sensors by Omron standard for container gating.

 Main components features:

• 6 Flowmeter with an Ultra-Compact Transmitter 
• Special Tank 316ss or 304ss
• Level Sensor 
• Precision Regulator 
• Fast-Acting Pressure-Relief Valve for Air and Inert Gas.

Standar features:

• Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.
• Will work with plastic or glass containers.
• No change of parts needed for various types of containers.
• Air filter-regulator and safety lockout valve included.
• Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders. 

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 15 Amps.
• 20 CFM @ 80 p.s.i.

Automatic Bottle Unscrambler – Model TruSort-60 is capable of feeding and orienting plastic and metal containers.

Construction Features:

• Heavy duty painted frame built with 2 x 2 x 0.187 square tubes.
• Adjustable positioning on most systems to minimize change parts requirements.
• Minimum use of aluminum to increase machine life.
• 60-inch diameter pre-feeder will accomodate a wide range of containers, one inner disc is included.
• Capable of handling a wide range of containers, from ounces to gallons.
• Rotating bottle reject with speed control included.
• Calibration markings, labels and indicators to help document changeovers.
• Bottle turning by pneumatic actuator to guarantee production speeds.
• Pre-feeder built at an angle to minimize bottle damage.
• Single hand wheel adjustment for intake and delivery carrier belts, additional tweaking is also possible.
• Spacing belt for bottle feeding and spacing, gear motor driven.
• Delivery carrier belts have additional adjustments to guarantee container placement on conveyor.
• Single gearbox for main belt system eliminates all the belts and springs of the transmission system, powered by ¾ Hp motor.
• Bottle handling from left to right.
• Cad designed, CNC manufactured, thoroughly tested before leaving our facility.
• Low electric and pneumatic consumption.
• Various hopper sizes available depending on specific application.
• Can work on existing or new conveyors.
• Leveling by mounting screws.
• Guarantee:  18 months on all parts under normal use, except belts.

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 10 Amps
• 5 CFM @ 80 p.s.i.

10 feet conveyor
Try a straight, curved, or custom conveyor system from one of the top conveyor manufacturers, ACASI Machinery. Standard features are 304 stainless steel construction, speed control, height adjustment and more. 

Standard Features:

• 304 stainless steel construction
• Open designs
• Fewer contamination points
• Sealed tubes and flat surfaces prevent ponding and contamination accumulation
• Easy, complete wash-down –– even in caustic environments
• Easier maintenance
• Acetyl 4.5 inches straight running chain
• Acetyl 7.5 inches straight running chain
• ¼ HP AC motor
• Variable speed drive installed in filling machine electric panel
• Variable speed control mounted on conveyor for independent conveyors
• Tripod bottom supports with height adjustability
• One set of tool less guide rails

Construction Features:

• Heavy duty 304 stainless steel bend polished sheet “C” frame.
• All shafts and threaded rods manufactured in 304 stainless steel.
• No change parts needed for a wide range of containers.
• Fully and easily adjustable height to transport containers up to 14 inches tall.
• Fully and easily adjustable width to transport containers up to 12 inches wide.
• The gap transporter can be used on existing or new conveyors.

 Belts features:

• Bottle belts width adjustable via spoked handwheels. It has two independent handwheels to adjust transporter belts width. This allows a convenient use of an angle “β” to improve the transportation process.
• Maximum gap distance transportation: 16 inches.
• Bottle belts height adjustable via handles.
• Heavy duty gear drive mechanism, no belts used for power transmission.
• Dual motor belt driven system, each belt will have its own motor and independent speed drives.
• Bottle belt assemblies can be adjusted independently for width and angle to transport various sizes and styles of containers.

Electric requirements:

110/115 Volts, Single phase, 60Hz, 5A.

ACASI Automatic inline bottle cleaner- Model BR 15 machine (conveyor or options included):

Construction features:

• 304 Stainless steel heavy duty stainless steel welded frame.
• Up to 16 cleaning nozzles.
• All contact parts are stainless steel, sanitary, Teflon, Viton and hoses per your requirements.
• Special seals or hoses by order.
• Calibrated guide for fast height changeovers.

 Control panel features:

• Omron PLC for all machine logic functions, special modifications on programs available for special adaptations.
• 6in Omron HMI for all machine functions and delays.
• Frequency control drive conveyor speed, acceleration and deceleration.
• Pump pressure, cleaning and drying time controlled on HMI.
• Front panel Start and Emergency STOP for easy access.
• Fiber optic sensors by Omron standard for container gating.
• No bottle no cycle PLC controlled.

 Cleaning options:

• Dry: Air ionizing and suction.
• Wet: Water or product cleaning with wet nozzle. Pressure control as well as drying time all controlled in HMI.

• Individual bottle hold for reliable operation.
• Container height adjustment from 1½ to 12 inches high.
• Bottle turning via heavy duty pneumatic rotary actuator.
• Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.
• Will work with plastic or glass containers.
• No change parts needed for various types of containers.
• Air filter-regulator and safety lockout valve included.
• Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders.

Tank pump options:

• Electric heater with temperature control on HMI.
• Double wall insulated tank.

Electric and pneumatic requirements:

• Standard - 220V, 50Hz or 60Hz, 10 Amps
• 20 CFM @ 80 p.s.i.

• 304 Stainless steel heavy duty stainless steel 
• All contact parts are stainless steel, sanitary, Teflon, viton and hoses per your requirements.

Control panel features:

• OMRON PLC for all Drum filler machine logic functions.
• Front panel Start and Emergency STOP for easy access.
• Front panel nozzle code for changing nozzle quantities.
• Secondary manual panel for Start Filling 

 Main components features:

• 1 Flowmeter with an Ultra-Compact Transmitter   
• Air Actuator, MY1B Guide Cylinder
• Ibso Bottom Up Nozzle 1.5in

Standar features:

• No change of parts needed for various types of Drums
  
• Air filter-regulator and safety lockout valve included.

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 15 Amps.
• 20 CFM @ 80 p.s.i.