Discontinued Machines

ACASI expandable pressure–overflow filler model GI 3100, automatic inline filling machine (No nozzles conveyor or options included).

Construction features:

• 304 Stainless steel heavy duty stainless steel welded C frame.
• 20 Gallon stainless steel overflow tank.
• Stainless steel cover for overflow tank.
• 20 hose 304 stainless steel feeding manifold. 
• All contact parts are stainless steel, sanitary, Teflon, viton and hoses per your requirements.
• Special seals or hoses by order.
• Calibrated guide for fast height changeovers.
• Machine mounted on 4 heavy duty casters.
• Leveling of machine by 1 inch 304 stainless steel leveling screws.

Control panel features:

• Omron PLC for all machine logic functions, special modifications on programs available for special adaptations.
• Frequency control drive for pump speed, acceleration and deceleration.
• Front panel filling time adjustment through Omron Timer.
• Front panel conveyor speed control for machine sold with conveyor.
• Front panel mounted bottle counter.
• Front panel Start and Emergency STOP for easy access.
• Front panel nozzle code for changing nozzle quantities.
• Fiber optic sensors by Omron standard for container gating.
• Expandable to 20 nozzles to increase speed.
• No bottle no fill PLC controlled.

Main components features:

• 96 Gallon per minute, 1 Hp, 3phase, 316 stainless steel centrifugal pump.
• Hardened Stainless steel calibrated shafts with linear bearings for nozzle rack movement smoothness and durability.
• 8 inch stroke air cylinder with magnetic sensors for nozzle up and down movement.
• 316L Stainless steel sanitary check valve mounted on pump.
• Hand wheel and shaft mounted stoppers for height and stroke adjustment.

Standard features:

• Nozzle spacing fully adjustable through top screw.
• Container height adjustment from 1  to 16 inches high.
• Nozzle stroke adjustments from 0 to 8 inches.
• Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.
• Will work with plastic or glass containers.
• No change parts needed for various types of containers.
• Air filter-regulator and safety lockout valve included.
• Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders.

Electric and pneumatic requirements:

• 110 Volts, 60Hz, 15 Amps
• 5 CFM @ 80 p.s.i.

ACASI Inline capping machine model CS5200

Tightener Features:

• Fully adjustable for caps from 8 mm to 110 mm.
• Fully adjustable from 1 inch to 14 inch high containers.
• Heavy duty 304 Stainless steel welded C frame.
• Stainless steel top and bottom belt plates.
• All shafts from ¼ to 2.5 inches manufactured in 304 stainless steel.
• 6 capping discs, with bottom screws change over.
• Direct gear motor transmission through coupling for capping belts movement.
• Chain power transmission for capping discs. 
• DC gear motor for independent speed control of gripper belts.
• DC motor for independent speed of capping discs.
• Capping discs adjustment by stainless steel frontal knobs, with lock nut hand wheel. 
• Capper height adjustment by central 7000 mechanical jack.
• Gripper belt adjustment by hand wheel. 
• No change parts needed for a wide range of containers

Electric and pneumatic requirements:

• 110 Volts, 60Hz, 15 Amps.
• 5 CFM @ 80 p.s.i.

Torque adjustment:

• 4 Mechanical clutches for individual torque adjustment.

Double belt assembly:

• 2 Additional gripper belt for bottle holding (Samples or spacing needed for production)

Tightener Features: 

• Heavy duty 304 stainless steel welded C frame for easy mounting over existing conveyors
• Heavy duty linear carriage system for height adjustability
• All shafts and threaded rods manufactured in 304 stainless steel.
• Heavy duty casters standard
• No change of parts needed for a wide range of containers
• Front and back covers with safety interlock switches standard
• Top driven to insure no product spillage into drive assembly
• Adjustable height to accommodate containers from 1 inch to 14 inches tall (Optional power height adjustment).

• 4, 6, or 8 spindle configurations available, single gear box driven
• Independent spring loaded capping discs for better torque and misalignment forgiveness.
• Torque is able to be adjusted while the machine is running
• Clutches located away from capping discs to avoid corrosion
• Heavy duty gear driven mechanism, no belts used for power transmission
• Mechanical clutch assemblies standard (Optional pneumatic clutch upgrade available)
• Adjustable speed 1 Hp 3 phase drive motor for capping discs
• Optional second drive motor to rotate the first set of capping discs on the opposite direction
• Most bearings protected by seals
• Capping head assembly manufactured in 316L stainless steel
• All parts manufactured in stainless steel, or FDA approved polymer materials
• Independent adjustment for front or back capping discs
• Capping disc position is adjustable while the machine is running, without opening the safety covers.
• Fully adjustable for caps sizes ranging from 8 mm to 130 mm in diameter.

• Bottle belt width adjusted via front knobs
• Bottle belt height adjusted via front knobs
• Heavy duty gear drive mechanism, no belts used for power transmission.
• Adjustable speed heavy duty 1 Hp, 3 phase motor gearbox
• Bottle belt assemblies can be adjusted independently for width, taper, and angle to accommodate various sizes and styles of containers.
• Optional double belt assembly with independent height and angle adjustment.

• 208 - 240 Volts, Single phase, 50/60Hz, 15 Amps.
• 5 CFM @ 80 p.s.i. 

• Construction in stainless steel.
• 32 inch diameter feeding disc - ramp assembly.
• Cap rejecting by photoelectric sensor.
• Cap by demand controlled by photoelectric sensor.
• Standard 4 pieces slotted cross for easy tooling adjustment.
• Easy changeover for caps from 10mm to 90mm in diameter.
• Easy changeover for caps from 0.125 to 2.5 inches in height.
• Sorter mounted on machine, no need for independent height adjustment.
• Includes filter pressure regulator.
• Flow controls on all air hoses.
• Adjustable vibration system on cap hopper.
• Force provided by 1/3 Hp DC gear motor.
• Speed control by potentiometer.

•  3 Cubic feet stainless steel deposit.
•  Vibrator with independent control mounted on cap hopper. 
•  Low friction limit switch for cap level sensing on centrifugal cap feeder.

• Upgrade of each set of clutches 
• Double belt assembly, independent belt, height adjustable 
• Power height adjustment upgrade 
• Additional drive motor to reverse the first set of spindles 
• Class 1 Division 1 Explosion Proofing 
• Spacing wheel assembly to control bottle feed into machine 
• Bottle reject system, with laser sensor for uncapped containers or cross threaded caps. Includes dump table. 
• Pressure cap wheel 
• Nylon U Channel for spray and pump tightening 
• Cap alternating system 
• 10 Ft. Conveyor, acetyl chain, 4.5 in. wide, speed control installed in conveyor 
• Each additional foot up to a maximum conveyor length of 20 feet 
• Each additional foot of guide rails 

ACASI Cap Feeder - Model CF4300:

• Construction in stainless steel.
• 18 inches wide belt.
• Belt spacing designed for your application, can accommodate caps from 8 mm to 110 mm in diameter.
• Cap by demand controlled by photoelectric sensor.
• Air shutoff valve controlled by photoelectric sensor.
• Includes Filter regulator.
• Knob adjustments of cap delivery system from 8mm to 110mm.
• Inclination range from 0 to 5 degrees.
• Complete height adjustment by structure 1 inch bolts and/or cap delivery system.
• 10 cubic foot cap hopper.
• Force provided by DC gear motor.
• Speed control by potentiometer.

ACASI Model TruPiston-4 Piston Filler

Construction features:

• High-precision, electrically-driven ball screw movement, faster and more precise than pneumatic or air over oil systems.
• Fill and charge speeds can be better controlled and changes performed at any point of the stroke (i.e., to reduce speed at the end of a fill cycle to avoid splashing).
• Handles a wide variety of products and product viscosities.
• Capable of handling breakable particulates up to ¾ in diameter.
• Reservoir tank mounted directly above rotary valves for direct product feed.
• Heavy duty 304 stainless steel welded frame construction.
• FDA approved metallic rotary valves.
• Minimal air consumption.
• All contact parts are stainless steel, sanitary, Teflon, Buna and Viton.

Control panel features:

• Omron PLC for all machine logic functions.
• AC variable speed control.
• Front panel mounted bottle counter.
• Front panel Start and E-STOP for easy access.
• Fiber optic sensors by Omron standard for container gating.
• No bottle/no fill PLC controlled.

Standard features:

• Nozzle spacing fully adjustable.
• Container height adjustment.
• Nozzle stroke adjustments.
• Adjustable entry and exit bottle gating cylinders.
• Works with plastic or glass containers.
• No change parts needed for various types of containers.
• Pistons and fill nozzles available in various sizes.
• Optional sanitary pistons and fittings.

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 15 Amps.
• 5 CFM @ 80 psi.

ACASI Model TruPiston-16 Piston Filler

Construction features:

• High-precision, electrically-driven ball screw movement, faster and more precise than pneumatic or air over oil systems.
• Fill and charge speeds can be better controlled and changes performed at any point of the stroke (i.e., to reduce speed at the end of a fill cycle to avoid splashing).
• Capable of handling breakable particulates up to ¾ in diameter.
• Reservoir tank mounted directly above rotary valves for direct product feed.
• Heavy duty 304 stainless steel welded frame construction.
• FDA approved metallic rotary valves.
• Minimal air consumption.
• All contact parts are stainless steel, sanitary, Teflon, Buna and Viton.

Control panel features:

• Omron PLC for all machine logic functions.
• AC variable speed control.
• Front panel mounted bottle counter.
• Front panel Start and E-STOP for easy access.
• Fiber optic sensors by Omron standard for container gating.
• No bottle no fill PLC controlled.

Standard features:

• Nozzle spacing fully adjustable.
• Container height adjustment.
• Nozzle stroke adjustments.
• Adjustable entry and exit bottle gating cylinders.
• Works with plastic or glass containers.
• No change parts needed for various types of containers.
• Pistons and fill nozzles available in various sizes.
• Optional sanitary pistons and fittings.

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 15 Amps.
• 5 CFM @ 80 psi.

PISTON & VALVE SYSTEM | TUBE STRUCTURE & CHASSIS 

SERVO NOZZLE MOVEMENT | ELECTRIC PANEL TOUCH |

STANDARD TANK | TANK HEATED-AGITATION |

TANK WITH BLENDER TROWEL

Sizes  availables:

ID 7/8in | ID 1-3/8in | ID 1-7/8in | ID 2-7/8in | ID 4-1/4in  | ID 5-1/4in

Item	Part No.	Part name	Price
2	M1-09262296	O-Rings, Dash Number: 229 Inside Diameter: 2-3/8 (Inch)
4	615-322	Piston main body
6	M1-43760446	O-Ring 333, ID 2.475 in, OD 2.875 in
8	615-220	Seal rod for trupiston
10	ANSI B18.2.2 - 3/4 - 16	Hexagon nut 0.750-16
12	615-210	Piston acting shaft