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Automatic Bottle Unscrambler – Model TruSort-SO is capable of feeding and orienting plastic and metal containers. 

Construction Features: 
• Heavy duty frame built with 2 x 2 x 0.187 square tubes. 
• Adjustable positioning on most systems to minimize change parts requirements.
• 48-inch diameter pre-feeder will accommodate a wide range of containers, one inner disc is included. 
• Capable of handling a wide range of containers, from ounces to gallons. • Rotating bottle reject with speed control included. 
• Calibration markings, labels and indicators to help document changeovers.
• Bottle turning by pneumatic actuator to guarantee production speeds. 
• Pre-feeder built at an angle to minimize bottle damage. 
• Single hand wheel adjustment for intake and delivery carrier belts, additional 
tweaking is also possible. 
• Spacing belt for bottle feeding and spacing, gear motor driven. 
• Delivery carrier belts have additional adjustments to guarantee container placement on conveyor. 
• Single gearbox for main belt system eliminates all the belts and springs of the transmission system, powered by ¾ Hp motor. 
• Bottle handling from left to right. 
• Cad designed, CNC manufactured, thoroughly tested before leaving our facility. 
• Low electric and pneumatic consumption.
• Various hopper sizes available depending on specific application. 
• Can work on existing or new conveyors. 
• Leveling by mounting screws. 
• Guarantee: 18 months on all parts under normal use, except belts. 

Electric and pneumatic requirements:
• 220 Volts, 60Hz, 10 Amps • 5 CFM @ 80 p.s.i.

Automatic Bottle Unscrambler – Model TruSort-60 is capable of feeding and orienting plastic and metal containers.

Construction Features:

• Heavy duty painted frame built with 2 x 2 x 0.187 square tubes.
• Adjustable positioning on most systems to minimize change parts requirements.
• Minimum use of aluminum to increase machine life.
• 60-inch diameter pre-feeder will accommodate a wide range of containers, one inner disc is included.
• Capable of handling a wide range of containers, from ounces to gallons.
• Rotating bottle reject with speed control included.
• Calibration markings, labels and indicators to help document changeovers.
• Bottle turning by pneumatic actuator to guarantee production speeds.
• Pre-feeder built at an angle to minimize bottle damage.
• Single hand wheel adjustment for intake and delivery carrier belts, additional tweaking is also possible.
• Spacing belt for bottle feeding and spacing, gear motor driven.
• Delivery carrier belts have additional adjustments to guarantee container placement on conveyor.
• Single gearbox for main belt system eliminates all the belts and springs of the transmission system, powered by ¾ Hp motor.
• Bottle handling from left to right.
• Cad designed, CNC manufactured, thoroughly tested before leaving our facility.
• Low electric and pneumatic consumption.
• Various hopper sizes available depending on specific application.
• Can work on existing or new conveyors.
• Leveling by mounting screws.
• Guarantee:  18 months on all parts under normal use, except belts.

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 10 Amps
• 5 CFM @ 80 p.s.i.

Centrifugal type cap feeder features:

• Construction in stainless steel.
• 32 inch diameter feeding disc - ramp assembly.
• Cap rejecting by photoelectric sensor.
• Cap by demand controlled by photoelectric sensor.
• Standard 4 pieces slotted cross for easy tooling adjustment.
• Easy changeover for caps from 10mm to 90mm in diameter.
• Easy changeover for caps from 0.125 to 2.5 inches in height.
• Sorter mounted on machine, no need for independent height adjustment.
• Includes filter pressure regulator.
• Flow controls on all air hoses.
• Adjustable vibration system on cap hopper.
• Force provided by 1/3 Hp DC gear motor.
• Speed control by potentiometer.

Construction Features:
• Heavy duty painted frame built with 2 x 2 x 0.187 square tubes. 
• Adjustable positioning to minimize change parts requirements.
• Minimum use of aluminum to increase machine life.
• 31.5 in diameter pre-feeder will accommodate a wide range of containers, 
one inner disc is included.
• Capable of handling containers from 0.5 to 4in wide and from 1 to 7 in tall
• Rotating bottle reject with speed control included.
• Calibration markings, labels and indicators to help document changeovers.
• Bottle turning by pneumatic actuator to guarantee production speeds.
• Pre-feeder built at an angle to minimize bottle damage.
• Single hand wheel adjustment for intake and delivery carrier belts, additional tweaking is also possible.
• Spacing belt for bottle feeding and spacing, gear motor driven.
• Delivery carrier belts have additional adjustments to guarantee container placement on conveyor.
• Single gearbox for main belt system eliminates all the belts and springs of the transmission system, powered by ¾ Hp motor.
• Bottle handling from left to right.
• Cad designed, CNC manufactured, thoroughly tested before leaving our facility.
• Low electric and pneumatic consumption.
• 10 cubic feet hopper design with 12 inch feed belt is standard, loading height between 39-43 inches
• Can work on existing or new conveyors.
• Leveling by mounting screws.
• Guarantee: 18 months on all parts under normal use, except belts.

Electric and pneumatic requirements:
• 110 Volts, 60Hz, 15 Amps
• 15 CFM @ 80 p.s.i.
 

ACASI rotary multi head chuck capper

Model PC1-8000

• Machine designed to place plastic or metal caps on a wide range of containers – enclosures.
• Price includes one set of change parts (star wheel, outer guide, cap delivery and chuck).
• Acasi magnetic clutch capping head model MJ90 (Magnetic with Jaws), visual torque setting for ease of adjustment, manufactured in 304 stainless steel.
• Pick and place mechanism in stainless steel. Cap is delivered to the chuck, and then the chuck comes down holding the cap (This prevents cross- threading).
• Fully adjustable from 7 inch to 14 inch high containers. (Special configurations available on request).
• Center CAM manufactured in special cam rated casting.
• Cap delivery to transfer plate only when bottles are present.
• Price includes one set of chance parts (In feed screw and star wheels).
• Jamming clutches with electric signal for shutdown on product jamming (This prevents major damage to parts and minimizes possible spills).
• 3 Hp Ac motor with frequency drive speed control.
• Stainless steel electric enclosure.
• Heavy duty 304 Stainless steel welded frame.
• Stainless steel enclosure with polycarbonate windows and safety switches.
• All shafts from ¼ to 2.5 inches manufactured in 304 stainless steel.
• Gear driven transmission machine to avoid timing loss.
• Complete height adjustment with bottle setting guide for quick changeovers.
• Tool-less changeovers for star wheels and most change parts. 
• All electric, pneaumatic and mechanical components are off the shelf and commercially available.
• For round glass and PVC containers the machine is equipped with an anti-rotation belt device actuated pneumatically.
• For PET the center star wheel comes standard with anti-rotation teeth for each capping head.
• For odd shape container, rectangular, oblong, and others, star wheel design is used to prevent rotation of the containers.

Cap chute features:

• All contact parts in stainless steel.
• Designed and tested for each cap to avoid jamming.
• Includes cap demand sensor to start and stop the cap feeder.
• Quick change over, since parts are pin guided so no tweaking is required. 

• Speed control by potentiometer 220 Volts, 60Hz, 10 Amps.
• 5 CFM @ 80 psi.

Tightener Features: 

• Heavy duty 304 stainless steel welded C frame for easy mounting over existing conveyors
• Heavy duty linear carriage system for height adjustability
• All shafts and threaded rods manufactured in 304 stainless steel.
• Heavy duty casters standard
• No change of parts needed for a wide range of containers
• Front and back covers with safety interlock switches standard
• Top driven to insure no product spillage into drive assembly
• Adjustable height to accommodate containers from 1 inch to 14 inches tall (Optional power height adjustment).

• 4, 6, or 8 spindle configurations available, single gear box driven
• Independent spring loaded capping discs for better torque and misalignment forgiveness.
• Torque is able to be adjusted while the machine is running
• Clutches located away from capping discs to avoid corrosion
• Heavy duty gear driven mechanism, no belts used for power transmission
• Mechanical clutch assemblies standard (Optional pneumatic clutch upgrade available)
• Adjustable speed 1 Hp 3 phase drive motor for capping discs
• Optional second drive motor to rotate the first set of capping discs on the opposite direction
• Most bearings protected by seals
• Capping head assembly manufactured in 316L stainless steel
• All parts manufactured in stainless steel, or FDA approved polymer materials
• Independent adjustment for front or back capping discs
• Capping disc position is adjustable while the machine is running, without opening the safety covers.
• Fully adjustable for caps sizes ranging from 8 mm to 130 mm in diameter.

• Bottle belt width adjusted via front knobs
• Bottle belt height adjusted via front knobs
• Heavy duty gear drive mechanism, no belts used for power transmission.
• Adjustable speed heavy duty 1 Hp, 3 phase motor gearbox
• Bottle belt assemblies can be adjusted independently for width, taper, and angle to accommodate various sizes and styles of containers.
• Optional double belt assembly with independent height and angle adjustment.

• 208 - 240 Volts, Single phase, 50/60Hz, 15 Amps.
• 5 CFM @ 80 p.s.i. 

• Construction in stainless steel.
• 32 inch diameter feeding disc - ramp assembly.
• Cap rejecting by photoelectric sensor.
• Cap by demand controlled by photoelectric sensor.
• Standard 4 pieces slotted cross for easy tooling adjustment.
• Easy changeover for caps from 10mm to 90mm in diameter.
• Easy changeover for caps from 0.125 to 2.5 inches in height.
• Sorter mounted on machine, no need for independent height adjustment.
• Includes filter pressure regulator.
• Flow controls on all air hoses.
• Adjustable vibration system on cap hopper.
• Force provided by 1/3 Hp DC gear motor.
• Speed control by potentiometer.

•  3 Cubic feet stainless steel deposit.
•  Vibrator with independent control mounted on cap hopper. 
•  Low friction limit switch for cap level sensing on centrifugal cap feeder.

• Upgrade of each set of clutches 
• Double belt assembly, independent belt, height adjustable 
• Power height adjustment upgrade 
• Additional drive motor to reverse the first set of spindles 
• Class 1 Division 1 Explosion Proofing 
• Spacing wheel assembly to control bottle feed into machine 
• Bottle reject system, with laser sensor for uncapped containers or cross threaded caps. Includes dump table. 
• Pressure cap wheel 
• Nylon U Channel for spray and pump tightening 
• Cap alternating system 
• 10 Ft. Conveyor, acetyl chain, 4.5 in. wide, speed control installed in conveyor 
• Each additional foot up to a maximum conveyor length of 20 feet 
• Each additional foot of guide rails 

Tightener Features:

• Heavy duty 304 stainless steel welded C frame for easy mounting over existing conveyors. 
• Heavy duty linear carriage system for height adjustability. 
• All shafts and threaded rods manufactured in 304 stainless steel. 
• Heavy duty casters standard. 
• No change of parts needed for a wide range of containers. 
• Front covers with safety interlock switches standard.
• Top driven to insure no product spillage into drive assembly. 
• Adjustable height to accommodate containers from 1 inch to 14 inches tall (Optional power height adjustment).

Capping discs features:

• 4, 6, or 8 spindle configurations available, single gear box driven
• Independent spring loaded bottle capping discs for better torque and misalignment forgiveness. 
• Torque is able to be adjusted while the machine is running (When pneumatic clutch option is purchased) 
• Clutches located away from capping discs to avoid corrosion 
• Heavy duty gear driven mechanism, no belts used for power transmission Adjustable speed 1/2 Hp drive motor for capping discs
• Optional second drive motor to rotate the first set of capping discs on the opposite direction
• Capping head assembly manufactured in 316L stainless steel
• 95% of manufactured parts are in stainless steel, or FDA approved polymer materials.
• Independent adjustment for front or back capping discs
• Capping disc position is adjustable while the machine is running, without opening the safety covers. 
• Fully adjustable for bottle cap sizes ranging from 8 mm to 130 mm in diameter.

Bottle belts features:

• Bottle belt width adjusted via front knobs
• Bottle belt height adjusted via front knobs
• Heavy duty gear drive mechanism, no belts used for power transmission. Adjustable speed heavy duty 1/2 Hp, motor gearbox.
• Bottle belt assemblies can be adjusted independently for width, taper, and angle to accommodate various sizes and styles of containers.
• Optional double belt assembly with independent height and angle adjustment.

Electric and pneumatic requirements:

• 120 Volts, Single phase, 50/60Hz, 15 Amps.
• 5 CFM @ 80 p.s.i. (Only required with pneumatic clutches).

ACASI Model TruPiston-8 Piston Filler

Construction features:

• High-precision, electrically-driven ball screw movement, faster and more precise than pneumatic or air over oil systems.
• Fill and charge speeds can be better controlled and changes performed at any point of the stroke (i.e., to reduce speed at the end of a fill cycle to avoid splashing).
• Capable of handling breakable particulates up to ¾ in diameter.
• Reservoir tank mounted directly above rotary valves for direct product feed.
• Heavy duty 304 stainless steel welded frame construction.
• FDA approved metallic rotary valves.
• Minimal air consumption.
• All contact parts are stainless steel, sanitary, Teflon, Buna and Viton.

Control panel features:

• Omron PLC for all machine logic functions.
• AC variable speed control.
• Front panel mounted bottle counter.
• Front panel Start and E-STOP for easy access.
• Fiber optic sensors by Omron standard for container gating.
• No bottle no fill PLC controlled.

Standard features:

• Nozzle spacing fully adjustable.
• Container height adjustment.
• Nozzle stroke adjustments.
• Adjustable entry and exit bottle gating cylinders.
• Works with plastic or glass containers.
• No change parts needed for various types of containers.
• Pistons and fill nozzles available in various sizes.
• Optional sanitary pistons and fittings.

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 15 Amps.
• 5 CFM @ 80 psi.