Acasi Machinery has been manufacturing liquid filling machines since 1999, we offer a wide variety of filling machines that include piston fillers, overflow fillers, pump fillers, flow meter liquid filler among other designs.
We offer this many bottle filling machines designs to be able to accommodate a large range of products from thin liquids to thick products with or without particles as well as a range of speeds with semi-automatic bottling machines to inline filling machines automatic and semi-automatic to accommodate speeds up to 120 bottles per minute. We also have rotary fillers to accommodate faster speeds of up 300 bottles per minute. There are many factors one must consider when choosing a liquid filling machine like required speed, accuracy, container shapes, product, temperature, etc.
With so many bottle filling machinery designs, manufacturers and options we understand it’s a hard choice, that’s why we request product and bottle samples as well as required speeds to make sure we can provide you with the most cost-efficient bottling filling machine for your needs.
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ACASI expandable piston bottle filler model PI 3300, automatic inline filling machine (No pistons, nozzles,...
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Construction features: 304 Stainless steel heavy duty stainless steel welded C frame. All contact parts...
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Construction features: 304 Stainless steel heavy duty stainless steel welded C frame. All contact parts...
ACASI Model TruPiston-8 SERVO Piston Filler
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ACASI Model TruPiston-8 SERVO Piston FillerConstruction features: High-precision, electrically-driven ball screw movement, faster and more precise...
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Construction features: Gating cylinders to automatically control handling of the bottles. Nozzle movement via air...
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• Hardened stainless steel, calibrated shafts with linear bearings forMain component features: • Hardened stainless steel, calibrated shafts with linear bearings for nozzle rack...
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Construction features: Heavy duty 1.50 bore air cylinder with mechanical stroke adjustment. Piston stroke pneumatic...
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Construction features: Pneumatic driven with independent adjustment for each piston. Capable of handling breakable particles...
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• Hardened stainless steel, calibrated shafts with linear bearings forMain component features: • Hardened stainless steel, calibrated shafts with linear bearings for nozzle rack...
ACASI expandable pressure–overflow bottle filler model GIS 3300, semi-automatic inline filling machine (No nozzles or options included):
Construction features:
• 304 Stainless steel heavy duty stainless steel welded C frame.
• 20 Gallon stainless steel overflow tank.
• Stainless steel covers for overflow tank.
• 20 hose 304 stainless steel feeding manifold.
• All contact parts are stainless steel, sanitary, Teflon, Viton and hoses per your requirements.
• Special seals or hoses by order.
• Calibrated guide for fast height changeovers.
• Machine mounted on 4 heavy duty casters.
• Leveling of machine by 1 inch 304 stainless steel leveling screws.
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• Variable frequency drive activated by position sensor when nozzles are in the fill position.
• Speed and acceleration adjustability
• Fill time controlled by operators time stepping on the footswitch
Main components feature:
• 96 Gallon per minute, 1 Hp, 3phase, 316 stainless steel centrifugal pump.
• Hardened Stainless steel calibrated shafts with linear bearings for nozzle rack movement smoothness and durability.
• 10 inch stroke air cylinder with magnetic sensors for nozzle up and down movement.
• 316L Stainless steel sanitary check valve mounted on pump.
• Hand wheel and shaft mounted stoppers for height and stroke adjustment.
Standard features:
• Nozzle spacing fully adjustable through top screw.
• Container height adjustment from 1½ to 16 inches high.
• Nozzle stroke adjustments from 0 to 8 inches.
• Will work with plastic, glass and metal containers.
• No change of parts needed for various types of containers.
• Air filter-regulator and safety lockout valve included.
• Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders.
Non-motorized conveyor:
• The machine includes a 10 feet non-motorized conveyor with a stainless steel top plate were the containers slide
• One set of tool-less height and width guide rail adjustment.
Electric and pneumatic requirements:
• Standard - 120V, 50Hz or 60Hz, 10 Amps
• 5 CFM @ 80 p.s.i.
Nozzles:
• Pressure overflow nozzles manufactured in 316L Stainless steel, comes standard with Viton o-rings, Teflon seals, black nylon spacers and soft polyurethane bottle to nozzle seal.
• Sizes available: 3/4, 5/8, 1/2, 3/8 and 1/4 inch.
Tank level control options:
• Pneumatic valve actuated by 5 inch stainless steel float, mounted on side of tank.
• Pneumatic actuated ball valve to be driven by pneumatic valve.
• Pressure switch for electrical circuit connections (Electric pump start and stop).
ACASI expandable pressure–overflow bottle filler model GIS 3300, semi-automatic inline filling machine (No nozzles or...
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Construction features: Heavy duty 3.25 bore air cylinder with mechanical stroke adjustment. Piston stroke pneumatic...
ACASI pump bottle filler model TruPump-1S, semi-automatic filling machine
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ACASI pump bottle filler model TruPump-1S, semi-automatic filling machine Construction features: 304 Stainless steel heavy...
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5 CFM @ 80 p.s.i.
Construction features: Stainless steel cover for overflow tank. All contact parts are stainless steel, sanitary,...
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Construction features: Pneumatic driven with independent adjustment for each piston. Capable of handling breakable particles...
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220 Volts, 60Hz, 10 Amps.
5 CFM @ 80 p.s.i.
Price as shown is for a 6-head machine with PLC-controlled pneumatic drip tray and a...
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Construction features: 304 Stainless steel heavy duty stainless steel All contact parts are stainless steel,...
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Construction features: 304 Stainless steel heavy duty stainless steel All contact parts are stainless steel,...
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Construction features: 304 Stainless steel heavy duty stainless steel welded C frame. All contact parts...
Each liquid filler has its pros and cons, if there was a single bottle liquid filling machine that would work for every product and be inexpensive to make there would be no need to manufacture all the different types of filling machines. We make liquid filling machines capable of filling from water-thin products to high viscosity products with up to 250,000 cps.
For thick products with or without particles, we have a wide variety of piston fillers with many options like servo-controlled motion for filling piston stroke accuracy, rotary valves that can handle filling products with or without particles, servo-controlled nozzle movement for the bottom-up filling to eliminate foam or trapped air in high viscosity products. Another option for high viscosity bottle filling are our pump fillers, we offer gear pump filling machines, rotary lobe among others. These systems are great to fill a wide variety of filling volumes from a few ounces to 5 gallons or more.
If you only need to fill thin products, overflow filling machines are often chosen because they provide high-speed bottle filling at a fraction of the cost of a piston or a pump liquid filler. Overflow filling machines can’t be used for thick products (Read this article for more information: https://acasi.com/blogs/news/10987581-will-an-overflow-liquid-filler-work-for-your-product) Another way to fill thin products offered by some manufacturers is the gravity bottle filler in which you adjust the time that each nozzle stays open and depending on the diameter of the filling nozzle and the pressure you fill the bottle faster. It’s been our experience and shared with our customers that this type of liquid filler is hard to adjust the machine and fill volumes unpredictably change throughout the day.
Another bottle filling system that we started offering that works well for thin and mid viscosity products is a flowmeter liquid filler, with this machine you measure with flowmeter how much product is going through the unit or the pipe and based on that you open and close nozzles - valves and get an accurate fill. These systems are useful for filling large containers and/or when cleanability is important (It uses a lot less moving and non-moving parts than other systems.)