Piston Bottle Filler Model PI 3300

ACASI expandable piston bottle filler model PI 3300, automatic inline filling machine (No pistons, nozzles, conveyor or options included):

• 304 Stainless steel heavy duty stainless steel welded C frame.
• All contact parts are stainless steel, sanitary, Teflon, viton and hoses per your requirements.
• Special seals or hoses by order.
• Calibrated guide for fast height changeovers.
• Machine mounted on 4 heavy duty casters.
• Leveling of machine by 1 inch 304 stainless steel leveling screws. 

Control panel features:

• OMRON PLC for all bottle filler machine logic functions, special modifications on programs available for special adaptations.
• Three filling options on control panel (Up, Bottom Up and Down)
• Front panel conveyor speed control for machine sold with conveyor.
• Front panel mounted bottle counter.
• Front panel Start and Emergency STOP for easy access.
• Front panel nozzle code for changing nozzle quantities.
• Fiber optic sensors by Omron standard for container gating.
• Expandable to 14, 12 or 10 pistons to increase speed (Depends on piston size)
• No bottle no fill PLC controlled. 

Main components features:

• Piston filling and charging stroke by power full 6 inch bore air cylinder.
• Air over oil application on principal air cylinder to create a smooth and constant bottle filling speed.
• Main pistons support mounted and guided by Ball profile rails and carriages to create a smooth, silent and accurate filling and charging movement.
• Hardened Stainless steel calibrated shafts with linear bearings for nozzle rack movement smoothness and durability.
• 8 inch stroke air cylinder with magnetic sensors for nozzle up and down movement. 
• Hand wheel and shaft mounted stoppers for height and stroke adjustment.
• Hand wheel counter mounted on volume control threaded rod. 

Standard features:

• Nozzle spacing fully adjustable through top or bottom screw.
• Container height adjustment from 1 to 16 inches high.
• Nozzle stroke adjustments from 0 to 8 inches.
• Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.
• Color coded flow control valve for filling speed.
• Will work with plastic or glass containers.
• No change of parts needed for various types of containers.
• Air filter-regulator and safety lockout valve included.
• Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders. 

Electric and pneumatic requirements:

220 Volts, 60Hz, 15 Amps.
20 CFM @ 80 p.s.i.

ACASI expandable semi-automatic electronic net wright filling machine model PWF-1S.

Features:

• Fill by weight.
• Top fill.
• Metal or plastic containers.
• Doran scales weight controller.
• Heavy-duty casters with locks for portability.
• Touch pad HMI.
• Rigid stainless steel frame construction.
• Rollers on scale.

• Single fill position with 12"X12" scale.
• Removable scale cover with rollers.
• Adjustable scale height to provide smooth transfer to downstream conveyor.
• Stainless steel welded construction.
• 30" Line height (standard).
• 2.5in stainless steel nozzle with dual position for fast and slow speed filling setup.
• Inclined roller conveyor for lid pressure capping.
• Handwheel height adjustment of pressure system assembly.

Conveyor:

• 9 feet heavy duty conveyor, stainless steel construction.
• 12in Low friction acetal chain.
• 3/4 HP gear motor driven.
• Speed control on motor conveyor way frequency drive.

Options:

• Additional product contact parts.
• Product contact parts mounted on fill cart.
• Additional fill carts (up to 2 heads).
• Gravity roller conveyors.
• Hand capper.
• Air diaphragm pump control.

Control panel features:

• Omron PLC for all machine logic functions, special modifications on programs available for special adaptations.
• Front panel Start and Emergency STOP for easy access.
• Job memory for recipe calling to minimize changeover times.

Electric and pneumatic requirements:

• 110 Volts, 60Hz, 10 Amps.
• 5 CFM @ 80 p.s.i.

STRUCTURE & CHASSIS | PRESSURE CAP SYSTEM | 

CONVEYOR SYSTEM | ELECTRIC PANEL

Item	Part No.	Part Name	Price
2	C-MAN-GIR-5.00-01	Crank handles with fold-away handle
4	PWF-S-306	Top cover
6	PWF-S-318	Bearing handle support plate
8	PWF-S-322	Bearing handle support plate separator
10	PWF-S-336	PWF sprocket shaft
12	PWF-S-324	Washer for PWF Sprocket ASA 35, 20 T-A
14	PWF-S-338	PWF Sprocket ASA 35, 20 T-B
16	PWF-S-340	PWF Sprocket ASA 35, 20 T-A
18	MCM-5909K520	1-1/4" ID Trust Needle-Roller Bearing Washer, 0.032" Thickness

Item	Part No.	Part Name	Price
20	PWF-S-344	PWF Sprocket ASA 35, 20T Bearing Support
22	MCM-5909K59	1-1/4" ID Trust Needle-Roller Bearing Washer, 0.126" Thickness
24	MCM-5909K380	Trust Needle-Roller Bearing, 1-1/4" Shaft Diameter, 1-15/16" OD
26	PWF-S-342	Height adjust crank handle shaft ROF-48
28	PEER-77R10	Bearing R10ZZ
30	PWF-S-308	Top cover separator
32	PWF-S-314	Chain system - Support B
34	PWF-S-316	Chain system - Support A
36	M1-06772586	Bronze shim 0.625 in ID, 1in OD, width 0.064 in

Item	Part No.	Part Name	Price
38	PWF-S-320	Delivery plate threaded rod
40	PWF-S-312	Chain system - Main support
42	PWF-S-332	Delivery plate threaded rod
44	PWF-S-330	Cover for roller system
46	PWF-S-328	Height nut2
48	PWF-S-326	Height roller adjusting system support
50	PWF-S-302E	Rollers support B
52	PWF-S-348	Roller adjust crank shaft
54	PWF-S-334	Pressure system columns
56	MCM-2282T150	1.375" x 16" Conveyor roller
58	PWF-S-310	Roller adjust crank
60	PWF-S-304E	Roller support A
62	PWF-S-346	Pressure system columns separator