Products

ACASI Model TruPiston-4 Piston Filler

Construction features:

• High-precision, electrically-driven ball screw movement, faster and more precise than pneumatic or air over oil systems.
• Fill and charge speeds can be better controlled and changes performed at any point of the stroke (i.e., to reduce speed at the end of a fill cycle to avoid splashing).
• Handles a wide variety of products and product viscosities.
• Capable of handling breakable particulates up to ¾ in diameter.
• Reservoir tank mounted directly above rotary valves for direct product feed.
• Heavy duty 304 stainless steel welded frame construction.
• FDA approved metallic rotary valves.
• Minimal air consumption.
• All contact parts are stainless steel, sanitary, Teflon, Buna and Viton.

Control panel features:

• Omron PLC for all machine logic functions.
• AC variable speed control.
• Front panel mounted bottle counter.
• Front panel Start and E-STOP for easy access.
• Fiber optic sensors by Omron standard for container gating.
• No bottle/no fill PLC controlled.

Standard features:

• Nozzle spacing fully adjustable.
• Container height adjustment.
• Nozzle stroke adjustments.
• Adjustable entry and exit bottle gating cylinders.
• Works with plastic or glass containers.
• No change parts needed for various types of containers.
• Pistons and fill nozzles available in various sizes.
• Optional sanitary pistons and fittings.

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 15 Amps.
• 5 CFM @ 80 psi.

ACASI Model TruPiston-4-Vert Piston Filler

Construction features:

• The piston movement system is placed in vertical direction in order to reduce the space occupied by the machine.
• High-precision, electrically-driven ball screw movement, faster and more precise than pneumatic or air over oil systems.
• Fill and charge speeds can be better controlled and changes performed at any point of the stroke (i.e., to reduce speed at the end of a fill cycle to avoid splashing).
• Handles a wide variety of products and product viscosities.
• Capable of handling breakable particulates up to ¾ in diameter.
• Reservoir tank mounted directly above rotary valves for direct product feed.
• Heavy duty 304 stainless steel welded frame construction.
• FDA approved metallic rotary valves.
• Minimal air consumption.
• All contact parts are stainless steel, sanitary, Teflon, Buna and Viton.

Control panel features:

• Omron PLC for all machine logic functions.
• AC variable speed control.
• Front panel mounted bottle counter.
• Front panel Start and E-STOP for easy access.
• Fiber optic sensors by Omron standard for container gating.
• No bottle/no fill PLC controlled.

Standard features:

• Nozzle spacing fully adjustable.
• Container height adjustment.
• Nozzle stroke adjustments.
• Adjustable entry and exit bottle gating cylinders.
• Works with plastic or glass containers.
• No change parts needed for various types of containers.
• Pistons and fill nozzles available in various sizes.
• Optional sanitary pistons and fittings.

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 15 Amps.
• 5 CFM @ 80 psi.

TUBE STRUCTURE & CHASSIS | PISTON & VALVE SYSTEM

ELECTRIC PANEL TOUCH |  TANKS

ACASI Model TruPiston-6-Vert Piston Filler

Construction features:

• The piston movement system is placed in vertical direction in order to reduce the space occupied by the machine.
• High-precision, electrically-driven ball screw movement, faster and more precise than pneumatic or air over oil systems.
• Fill and charge speeds can be better controlled and changes performed at any point of the stroke (i.e., to reduce speed at the end of a fill cycle to avoid splashing).
• Handles a wide variety of products and product viscosities.
• Capable of handling breakable particulates up to ¾ in diameter.
• Reservoir tank mounted directly above rotary valves for direct product feed.
• Heavy duty 304 stainless steel welded frame construction.
• FDA approved metallic rotary valves.
• Minimal air consumption.
• All contact parts are stainless steel, sanitary, Teflon, Buna and Viton.

Control panel features:

• Omron PLC for all machine logic functions.
• AC variable speed control.
• Conveyor speed control for machine sold with conveyor.
• Front panel mounted bottle counter.
• Front panel Start and E-STOP for easy access.
• Fiber optic sensors by Omron standard for container gating.
• No bottle/no fill PLC controlled.

Standard features:

• Nozzle spacing fully adjustable.
• Container height adjustment.
• Nozzle stroke adjustments.
• Adjustable entry and exit bottle gating cylinders.
• Works with plastic or glass containers.
• No change parts needed for various types of containers.
• Pistons and fill nozzles available in various sizes.

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 15 Amps.
• 5 CFM @ 80 psi.

TUBE STRUCTURE & CHASSIS | PISTON & VALVE SYSTEM

ELECTRIC PANEL TOUCH |  TANK

Item	Part No.	Part Name	Price
2	GI3300-01-002	Top support part
4	AEL-E2A-M12KS04-WPB1	Height proximity sensor
6	ELS-77511	Handle 7in Round
8	GI3300-01-013	Sensor movement top
10	GI3300-01-010	Height nut2
12	GI3300-01-020	Nozzle height threaded rod
14	697-106	Scaled height guide
16	GI3300-01-017	Bottom movement stop

Item	Part No.	Part Name	Price
18	SKF-LJXR 20X36 ESSC2	Calibrated shafts
20	GI3300-01-008	Top bumper
22	GI3300-01-022	Bottom bumper 4
24	GI3300-01-014	Main bar
26	GI3300-01-016	1.25 linear bearing housing
28	GI3300-01-015	Bottom bumper 1
30	GI3300-01-012	Movement top
32	SKF-M5201522	Linear Bearing 2in OD, 1.250in ID
34	GI3300-01-026-1	Nozzle holding bar

Item	Part No.	Part Name	Price
36	GI3300-01-019	Bottom bumper 3
38	PI3300-01-006	Nozzle holding square tube
40	GI3300-01-034	Calibrated shafts bottom hold
42	NOZ-IBSO-0.625-02	Standard IBSO Nozzle 0.625in
44	697-108E-2	Tube structure and chasis
46	MAC-ACASI-SER-01	Serial Nameplate
48	697-118	Gating tube 1
50	PU7000-01-036	Gating L 2
52	ADA-SR-122-D	1.25in Bore air cylinders, Stainless steel rod, Stroke: 2in

Item	Part No.	Part Name	Price
54	GI3300-01-070	Gating rectangles height spacer
56	662-260	Left conveyor bracket
58	ADA-FQPS21K	Flow control 0.125 NPT x 5-32
60	ADA-SR-125-DNT	1.25in Bore air cylinders, Stainless steel rod, Stroke: 5in
62	PU7000-01-038	Gating L 1
64	662-270	Right conveyor bracket
66	GI3100-01-090	Chassis feet
68	SW-3-POL-BASE	3in Poly mount base
70	100CNFHS	1-8 Hex Finish Nut S/S

Item	Part No.	Part Name	Price
72	CAI-10X-01-051E	Support wheel
74	SER-SCC-30CS420-PPUR	Caster 4in wheel
76	M1-71783971	Elbow 3/8 in OD, 3/8 NPT
78	M1-09724709	Hex Nipple, Male Thread Size 0.50 NPT x 0.375 NPT
80	M1-00092189	Safety lockout Valve 0.375X0.375
82	M1-79802609	Pneumatic hose fitting connector, thread size 0.375 NPT

Item	Part No.	Part Name	Price
84	697-112	Trupiston 6 front cover
86	FES-159582	Filter Regulator LFT-3/8-MIDI
88	M1-36677029	Radial shaft seal 1x1.5x0.25
90	662-290	Motor support separator
92	662-280	Motor support plate
94	LEE-120923.00	2 HP Motor, 1725 RPM, 3 Phase, 220V
96	671-014	Chassis cover
98	APL-MART 16H100	Timing pulley 0.5 pitch, 16 grooves
100	ADA-CYL-8546683	Air cylinder 2.5 bore, 10in stroke
102	GI3300-01-038	Radial shaft seal housing
104	ADA-922B-RA	4 way valve, pilot double air valve
106	HPE-AS3001F-11-3	Speed controller with one-touch fittings, size 0.375 in OD
108	671-018	Trupiston bottom cover

TUBE STRUCTURE & CHASSIS | PISTON & VALVE SYSTEM

ELECTRIC PANEL TOUCH |  TANK

_______________________________________________

PISTONS

ID 7/8" (0.45 to 4.5 oz)                  ID 1-3/8" (1.1 to 11 oz)                     

ID 1-7/8" (2.1 to 21 oz)                  ID 2-7/8" (5.0 to 50 oz)                        

ID 4-1/4" (10.9 to 109 oz)              ID 5-1/4" (16.7 to 167 oz)

Item	Part No.	Part Name	Price
2	673-020E	Tank-Valve connection system
4	JUI-3WAY VALVE-1"	Sanitary multiport ball valve 3 ways 1"
6	615-390-1	Housing bearing and enconder cap
8	615-230	Valves system support
10	AEL-25260NT11S0360QH	Mechanical enconders
12	610-040-3	Mechanical enconder holder
14	615-360	Height proximity sensor support A
16	615-190	Screw ball cover separator

Item	Part No.	Part Name	Price
18	615-022	Bellow fixer B
20	615-030	Left shaft calibrated support
22	SKF-6203	Bearing SKF-6203, OD 40MM, ID 17MM
24	.12CNFHS/D934	Hexagon nut M12x1.75
26	616-120	Ball screw for trupiston
28	697-006_MIR	Piston estructure left side
30	M1-63416044	Enclosed bellow 2"x2"
32	615-060	Calibrated shaft for trupiston
34	615-420	Linear bearing housing cap

Item	Part No.	Part Name	Price
36	697-006	Piston holding structure right side
38	ADA-R452BF	Rockford ball nut R45
40	697-204-1	Main piston housing drive 6
42	HANS-SSKL250-20-165	Threaded insert, 0.25in-20, word hole 0.391in
44	WAY-24602	Dome nut, Thread size: 1/2 NPT
46	697-202	Piston plate support cover
48	SKF-M5201522	Linear bearing 2in OD, 1.250in ID
50	616-170	Ball nut R-45 holder - Rockford
52	616-178	Calibrated shaft bearing

Item	Part No.	Part Name	Price
54	615-140E-V2.1	Pulley and belt cover
56	615-050	Right shaft calibrated support
58	AEL-E2A-M12KS04-WPB1	Height proximity sensor
60	615-100E-V2.1	Calibrated shaft guide welded
62	615-350	Height proximity sensor support B
64	615-090	Pillow block support
66	SKF-M/1129961	Pillow block for 32 ball screw
68	615-110	Timing belt pulley 16t, 0.5p, 1in belt
70	615-130	Ball screw washer

Item	Part No.	Part Name	Price
72	M1-35394899	Timing belt, 60 teeth, pitch 0.5in for trupiston
74	697-208	Upper acrylic cover
76	697-212	Acrylic support C
78	REX-440N-Z2NRS1A	Guard master actuator
80	697-210	Lower acrylic cover

ACASI Model TruPiston-8 Piston Filler

Construction features:

• High-precision, electrically-driven ball screw movement, faster and more precise than pneumatic or air over oil systems.
• Fill and charge speeds can be better controlled and changes performed at any point of the stroke (i.e., to reduce speed at the end of a fill cycle to avoid splashing).
• Capable of handling breakable particulates up to ¾ in diameter.
• Reservoir tank mounted directly above rotary valves for direct product feed.
• Heavy duty 304 stainless steel welded frame construction.
• FDA approved metallic rotary valves.
• Minimal air consumption.
• All contact parts are stainless steel, sanitary, Teflon, Buna and Viton.

Control panel features:

• Omron PLC for all machine logic functions.
• AC variable speed control.
• Front panel mounted bottle counter.
• Front panel Start and E-STOP for easy access.
• Fiber optic sensors by Omron standard for container gating.
• No bottle no fill PLC controlled.

Standard features:

• Nozzle spacing fully adjustable.
• Container height adjustment.
• Nozzle stroke adjustments.
• Adjustable entry and exit bottle gating cylinders.
• Works with plastic or glass containers.
• No change parts needed for various types of containers.
• Pistons and fill nozzles available in various sizes.
• Optional sanitary pistons and fittings.

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 15 Amps.
• 5 CFM @ 80 psi.

ACASI Model TruPiston-8 Piston Filler

Construction features:

• High-precision, electrically-driven ball screw movement, faster and more precise than pneumatic or air over oil systems.
• Fill and charge speeds can be better controlled and changes performed at any point of the stroke (i.e., to reduce speed at the end of a fill cycle to avoid splashing).
• Capable of handling breakable particulates up to ¾ in diameter.
• Reservoir tank mounted directly above rotary valves for direct product feed.
• Heavy duty 304 stainless steel welded frame construction.
• FDA approved metallic rotary valves.
• Minimal air consumption.
• All contact parts are stainless steel, sanitary, Teflon, Buna and Viton.

Control panel features:

• Omron PLC for all machine logic functions.
• AC variable speed control.
• Front panel mounted bottle counter.
• Front panel Start and E-STOP for easy access.
• Fiber optic sensors by Omron standard for container gating.
• No bottle no fill PLC controlled.

Standard features:

• Nozzle spacing fully adjustable.
• Container height adjustment.
• Nozzle stroke adjustments.
• Adjustable entry and exit bottle gating cylinders.
• Works with plastic or glass containers.
• No change parts needed for various types of containers.
• Pistons and fill nozzles available in various sizes.
• Optional sanitary pistons and fittings.

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 15 Amps.
• 5 CFM @ 80 psi.

ACASI Model TruPiston-10 GL  SERVO Piston Filler

Construction features:

• High-precision, electrically-driven ball screw movement, faster and more precise than pneumatic or air over oil systems.
• Fill and charge speeds can be better controlled and changes performed at any point of the stroke (i.e., to reduce speed at the end of a fill cycle to avoid splashing).
• Capable of handling breakable particulates up to ¾ in diameter.
• Reservoir tank mounted directly above rotary valves for direct product feed.
• Heavy duty 304 stainless steel welded frame construction.
• FDA approved metallic rotary valves.
• Minimal air consumption.
• All contact parts are stainless steel, sanitary, Teflon, Buna and Viton.

Control panel features:

• Omron PLC for all machine logic functions.
• AC variable speed control.
• Front panel mounted bottle counter.
• Front panel Start and E-STOP for easy access.
• Fiber optic sensors by Omron standard for container gating.
• No bottle no fill PLC controlled.

Standard features:

• Nozzle spacing fully adjustable.
• Container height adjustment.
• Nozzle stroke adjustments.
• Adjustable entry and exit bottle gating cylinders.
• Works with plastic or glass containers.
• No change parts needed for various types of containers.
• Pistons and fill nozzles available in various sizes.
• Optional sanitary pistons and fittings.

Electric and pneumatic requirements:

• 220 Volts, 60Hz, 15 Amps.
• 5 CFM @ 80 psi.

TUBE STRUCTURE & CHASSIS | PISTON & MOVEMENT SYSTEM

Item	Part No.	Part Name	Price
2	GI3100-01-002	Top support part
4	M1-82503343	Handle 7in Round
6	GI3300-01-020	Nozzle height threaded rod
8	GI3300-01-010	Height nut2
10	AEL-E2A-M12KS04-WPB1	Height proximity sensor
12	GI3100-01-004	Scaled height guide
14	GI3100-01-013	Sensor movement top
16	GI3100-01-022	Bottom bumper 4

Item	Part No.	Part Name	Price
18	GI3100-01-006	Calibrated shafts
20	GI3300-01-008	Top bumper
22	GI3300-01-019	Bottom bumper 3
24	GI3300-01-012	Movement top
26	GI3300-01-017	Bottom movement stop
28	GI3300-01-014	Main bar
30	GI3300-01-015	Bottom bumper 1
32	GI3300-01-026	Nozzle holding bar

Item	Part No.	Part Name	Price
34	GI3300-01-038	Radial shaft seal housing
36	GI3300-01-016	1.25 linear bearing housing
38	SKF-M/5201522	Linear bearing 0.75in OD, 1.25in ID
40	M1-36677029	Radial shaft seal 1x1.5x0.25
42	GI3300-01-034-1	Calibrated shafts bottom hold
44	662-160-8	Nozzle holding square tube
46	680-008E V16	Tube structure and chasis

Item	Part No.	Part Name	Price
48	680-034-2
50	GI3300-01-068	Gating cylinder spacing tip
52	PU7000-01-036	Gating L 2
54	Bimba-SR-122-D1
56	PU7000-01-038	Gating L 1
58	HPE-AS3201FN0307SX35	Inline flow control, panel mount 12mm
60	680-040
62	610-240	Left conveyor bracket

Item	Part No.	Part Name	Price
64	MAC-ACASI-SER-01	Serial nameplate
66	Bimba-SR-125-D1
68	610-350	Motor base plate
70	ADA-922B-RA	Valve Mac 922B-RA
72	FES-159582	Air filter festo lfr 0.125 serie d
74	LEE-115828	2 hp motor, 1725 rpm, 3 phase, 220v
76	APL-MART 16H100	Timing pulley 0.5 pitch, 16 grooves

Item	Part No.	Part Name	Price
78	M1-35394899	Timing belt, 60 teeth, pitch 0.5in
80	SMC-NCAY5EO006B1000	Air cylinder 2.5 bore, 10 in stroke
82	680-004	Gating tube 1
84	610-250	Right conveyor bracket
86	GI3100-01-090	Chasis feet
88	GI3300-01-070	Gating rectangles height spacer
90	671-014	Chasis cover
92	610-340	Motor support separator
94	M1-45763711	Polymount base 4" SW QA

Nozzles

Piston filler bottom up nozzles manufactured in 316L stainless steel comes standard with Viton o-rings to nozzle seal.

Sizes available: 

• 3/4 inch. | 5/8 inch.  | 1/2 inch.  | 3/8 inch.

• 1 inch. Piston filler bottom up nozzles manufactured in 316L