Products

• 304 Stainless steel heavy duty stainless steel welded C frame.
• All contact parts are stainless steel, sanitary, Teflon, viton and hoses per your requirements.
• Special seals or hoses by order.
• Calibrated guide for fast height changeovers.
• Machine mounted on 4 heavy duty casters.
• Leveling of machine by 1 inch 304 stainless steel leveling screws. 

Control panel features:

• Allen Bradley PLC for all bottle filler machine logic functions, special modifications on programs available for special adaptations.
• Three filling options on control panel (Up, Bottom Up and Down)
• Front panel conveyor speed control for machine sold with conveyor.
• Front panel mounted bottle counter.
• Front panel Start and Emergency STOP for easy access.
• Front panel nozzle code for changing nozzle quantities.
• Fiber optic sensors by Omron standard for container gating.
• Expandable to 14, 12 or 10 pistons to increase speed (Depends on piston size)
• No bottle no fill PLC controlled. 

Main components features:

• Piston filling and charging stroke by power full 6 inch bore air cylinder.
• Air over oil application on principal air cylinder to create a smooth and constant bottle filling speed.
• Main pistons support mounted and guided by Ball profile rails and carriages to create a smooth, silent and accurate filling and charging movement.
• Hardened Stainless steel calibrated shafts with linear bearings for nozzle rack movement smoothness and durability.
• 8 inch stroke air cylinder with magnetic sensors for nozzle up and down movement. 
• Hand wheel and shaft mounted stoppers for height and stroke adjustment.
• Hand wheel counter mounted on volume control threaded rod. 

Standard features:

• Nozzle spacing fully adjustable through top or bottom screw.
• Container height adjustment from 1 to 16 inches high.
• Nozzle stroke adjustments from 0 to 8 inches.
• Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.
• Color coded flow control valve for filling speed.
• Will work with plastic or glass containers.
• No change of parts needed for various types of containers.
• Air filter-regulator and safety lockout valve included.
• Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders. 

Electric and pneumatic requirements:

• 110 Volts, 60Hz, 15 Amps.
• 20 CFM @ 80 p.s.i.

ACASI expandable piston bottle filler model PI 3100, automatic inline filling machine (No pistons, nozzles, conveyor or options included):

• 304 Stainless steel heavy duty stainless steel welded C frame.
• All contact parts are stainless steel, sanitary, Teflon, viton and hoses per your requirements.
• Special seals or hoses by order.
• Calibrated guide for fast height changeovers.
• Machine mounted on 4 heavy duty casters.
• Leveling of machine by 1 inch 304 stainless steel leveling screws. 

Control panel features:

• Allen Bradley PLC for all bottle filler machine logic functions, special modifications on programs available for special adaptations.
• Three filling options on control panel (Up, Bottom Up and Down)
• Front panel conveyor speed control for machine sold with conveyor.
• Front panel mounted bottle counter.
• Front panel Start and Emergency STOP for easy access.
• Front panel nozzle code for changing nozzle quantities.
• Fiber optic sensors by Omron standard for container gating.
• Expandable to 14, 12 or 10 pistons to increase speed (Depends on piston size)
• No bottle no fill PLC controlled. 

Main components features:

• Piston filling and charging stroke by power full 6 inch bore air cylinder.
• Air over oil application on principal air cylinder to create a smooth and constant bottle filling speed.
• Main pistons support mounted and guided by Ball profile rails and carriages to create a smooth, silent and accurate filling and charging movement.
• Hardened Stainless steel calibrated shafts with linear bearings for nozzle rack movement smoothness and durability.
• 8 inch stroke air cylinder with magnetic sensors for nozzle up and down movement. 
• Hand wheel and shaft mounted stoppers for height and stroke adjustment.
• Hand wheel counter mounted on volume control threaded rod. 

Standard features:

• Nozzle spacing fully adjustable through top or bottom screw.
• Container height adjustment from 1 to 16 inches high.
• Nozzle stroke adjustments from 0 to 8 inches.
• Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.
• Color coded flow control valve for filling speed.
• Will work with plastic or glass containers.
• No change of parts needed for various types of containers.
• Air filter-regulator and safety lockout valve included.
• Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders. 

Electric and pneumatic requirements:

110 Volts, 60Hz, 15 Amps.
20 CFM @ 80 p.s.i.

FILLER SYSTEM & CHASSIS | ELECTRIC PANEL STANDARD

TANKS     | ACCESORIES     | PISTONS

Item	Part No.	Part Name	Price
2	SMC-NCAY5-E3LO3A-080	Air cylinder, 2.50 in X 8.00 in stroke, 0.25 NPT
4	ADA-FQPS21K	Flow control 0.125 NPT x 5-32...............
8	SMC-D-A54L	Switch 5 meters
10	PI3100-01-020	Calibrated shafts top support
12	PI3100-01-016	Nozzle air manifold
14	SKF-LJXR 20X36 ESSC2	Calibrated shafts
16	GI3100-01-013	Movement stopper 2

Item	Part No.	Part Name	Price
18	GI3100-01-004	Scaled height guide
20	PI3100-01-035	Handwheel for adjustment
21	GI3100-01-012	Movement stopper 1
22	PI3100-01-033	Nozzle height threaded rod
24	GI3100-01-010	Height nut
26	GI3100-01-014	Nozzle movement support
28	PI3100-01-025	Threaded rod washer
30	GI3100-01-016	1.25 linear bearing housing
32	PI3100-01-024	Nozzle tube bracket

Item	Part No.	Part Name	Price
34	GI3100-01-024	Nozzle holding square tube
36	GI3100-01-034	Calibrated shafts bottom hold
38	ADA-AT800X6-SST-XX	Aluminum oil tank
40	ELS-978621	Handwheel for adjustment
41	PI3100-01-038	Piston movement plexiglass protection
42	M1-36899706	Nipple 3/4 X 3/4 NPT, lenght: 2in
44	PI3100-01-057	Positioning shaft
46	PNE-JF6N	3/4 Flow control

Item	Part No.	Part Name	Price
48	PI3100-01-036	Top piston support 1020cc
50	ADA-922B-RA	Valve Mac 922B-RA
52	ELS-CE983631	Volume control counter
54	ADA-FM-MS4-6X7.5BH	Piston, 6in of travel, stainless steel shaft
56	PI3100-01-058	Positioning rectangle 1
58	ADA-6532B-241-RA	4 way valve 1/2" port
60	PI3100-01-070	Positioning threaded rod
62	PI3100-01-048	Bottom piston support 1020cc

Item	Part No.	Part Name	Price
64	PI3100-01-050	Sensor signal
66	PI3100-01-072	Positioning main support
68	PI3100-01-068	Positioning rectangle 5
70	PI3100-01-076E	Chassis
72	GI3100-01-054	Fiber optic bottom mount
74	GI3100-01-056	Fiber optic top mount
76	GI3100-01-055	Fiber optic head
78	GI3100-01-068	Gating cylinder spacing tip

Item	Part No.	Part Name	Price
80	PI3100-01-052	Linear carriages blocks
82	GI3100-01-058	Gating cylinder width adjustment
84	SKF-LLTHC-30-A-T0-P5	Linear carriage
86	ADA-SR-061-DEE0.5-G	1" stroke cylinder 0.875" bore
88	SKF-LLTHR-30-P5-4000	Linear rails
90	GI3100-01-066	Top gating cylinder rectangle
92	PI3100-01-056	Linear rail mounting rectangle
93	PI3100-01-054	Acrylic brackets

Item	Part No.	Part Name	Price
94	GI3100-01-091E-V1.1	Chassis leg
96	SER-SCC-30CS420-PPUR	Caster 4in wheel
98	GI3100-01-090	Chassis feet
100	M1-45763711	Polymount base 4'' SW QIA
102	GI3100-01-052	Gating cylinder threadless rectangle
104	GI3100-01-050	Gating cylinder rectangle spacer
106	GI3100-01-064	Left conveyor bracket
108	PI3100-01-082	Bottom gating cylinder rectangle

Item	Part No.	Part Name	Price
110	GI3100-01-070	Gating rectangles height spacer
112	GI3100-01-072	Right conveyor bracket
114	ADA-SR-064-DEE0.5-G	4" stroke cylinder 0.875" bore
116	GI3100-01-048	Gating cylinder height adjustment
118	GI3100-01-060	Gating cylinder threaded rectangle
120	MAC-ACASI-SER-01	Serial Nameplate
122	PI3100-01-062	Positioning rectangle 2
124	PI3100-01-060	Positioning sensor hold

Item	Part No.	Part Name	Price
126	AEL-E2A-M12KS04-WPB1	Height proximity sensor
128	PI3100-01-066	Positioning rectangle 4
130	PI3100-01-064	Positioning rectangle 3
132	PNE-JF4N	1/2 Flow control
134	M1-82288564	Parker Prestolok Male Connector, W169PL-4-6
136	PI3100-01-040	Main air cylinder pivot
138	PI3100-01-044	Pivot shaft pin
140	PI3100-01-042	Pivot shaft
142	PI3100-01-046	Drive block

FILLER SYSTEM & CHASSIS | ELECTRIC PANEL TOUCH

ELECTRIC PANEL STANDARD |    TANKS     | ACCESORIES     | PISTONS

CENTERING GUIDES

Bottles Center Guide (Long)           Bottles Center Guide (Short)

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COMBINATED SYSTEM

Bottles Center Guide 48"                Bottles Center Guide 60"

Bottles Center Guide 72"  

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DRIP TRAYS

Drip Trays 48"                                 Drip Trays 60"

Drip Trays 72"

FILLER SYSTEM & CHASSIS | ELECTRIC PANEL TOUCH

ELECTRIC PANEL STANDARD |  TANKS   | ACCESORIES   | PISTONS

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PI3300-01-01-V16 | PI3300-01-03-V16