Products

• Heavy duty 304 stainless steel welded C frame for easy mounting over existing conveyors.
• Heavy duty linear carriage system for height adjustability
• All shafts and threaded rods manufactured in 304 stainless steel
• Heavy duty casters standard
• No change of parts needed for a wide range of containers
• Front covers with safety interlock switches standard
• Top driven to insure no product spillage into drive assembly
• Adjustable height to accommodate containers from 1 inch to 14 inches tall (Optional power height adjustment)

• 4, 6, or 8 spindle machine configurations available, single gear box driven
• Independent spring loaded capping discs for better torque and misalignment forgiveness.
•  Torque is able to be adjusted while the machine is running (When pneumatic clutch option is purchased)
•  Clutches located away from capping discs to avoid corrosion
•  Heavy duty gear driven mechanism, no belts used for power transmission
•  Adjustable speed 1/2 Hp drive motor for bottle capping discs
•  Optional second drive motor to rotate the first set of capping discs on the opposite direction
• Bottle capping head assembly manufactured in 316L stainless steel 95% of manufactured parts are in stainless steel, or FDA approved polymer materials
•  Independent adjustment for front or back capping discs
• Bottle capping disc position is adjustable while the machine is running, without opening the safety covers.
•  Fully adjustable for caps sizes ranging from 8 mm to 130 mm in diameter

• Bottle belt width adjusted via front knobs
• Bottle belt height adjusted via front knobs
• Heavy duty gear drive mechanism, no belts used for power transmission.
• Adjustable speed heavy duty 1/2 Hp, motor gearbox
• Bottle belt assemblies can be adjusted independently for width, taper, and angle to accommodate various sizes and styles of containers.
• Optional double belt assembly with independent height and angle adjustment

• Construction in stainless steel.
• 32 inch diameter feeding disc ‐ ramp assembly.
• Cap rejecting by photoelectric sensor.
• Cap by demand controlled by photoelectric sensor.
• Standard 4 pieces slotted cross for easy tooling adjustment.
• Easy changeover for caps from 10mm to 90mm in diameter.
• Easy changeover for caps from 0.125 to 2.5 inches in height.
• Sorter mounted on machine, no need for independent height adjustment.
• Includes filter pressure regulator.
• Flow controls on all air hoses.
• Adjustable vibration system on cap hopper.
• Force provided by 1/3 Hp DC gear motor.
• Speed control by potentiometer.

• 3 Cubic feet stainless steel deposit.
• Vibrator with independent control mounted on cap hopper.
• Low friction limit switch for cap level sensing on centrifugal cap feeder.

• 110 Volts, Single phase, 50/60Hz, 15 Amps.
• 10 CFM @ 80 p.s.i.

Tightener Features:  

• Heavy duty 304 stainless steel welded C frame for easy mounting over existing conveyors.
• Heavy duty linear carriage system for height adjustability
• All shafts and threaded rods manufactured in 304 stainless steel
• Heavy duty casters standard
• No change of parts needed for a wide range of containers
• Front covers with safety interlock switches standard
• Top driven to insure no product spillage into drive assembly
• Adjustable height to accommodate containers from 1 inch to 14 inches tall (Optional power height adjustment)

• 4, 6, or 8 spindle machine configurations available, single gear box driven
• Independent spring loaded capping discs for better torque and misalignment forgiveness.
•  Torque is able to be adjusted while the machine is running (When pneumatic clutch option is purchased)
•  Clutches located away from capping discs to avoid corrosion
•  Heavy duty gear driven mechanism, no belts used for power transmission
•  Adjustable speed 1/2 Hp drive motor for bottle capping discs
•  Optional second drive motor to rotate the first set of capping discs on the opposite direction
• Bottle capping head assembly manufactured in 316L stainless steel 95% of manufactured parts are in stainless steel, or FDA approved polymer materials
•  Independent adjustment for front or back capping discs
• Bottle capping disc position is adjustable while the machine is running, without opening the safety covers.
•  Fully adjustable for caps sizes ranging from 8 mm to 130 mm in diameter

• Bottle belt width adjusted via front knobs
• Bottle belt height adjusted via front knobs
• Heavy duty gear drive mechanism, no belts used for power transmission.
• Adjustable speed heavy duty 1/2 Hp, motor gearbox
• Bottle belt assemblies can be adjusted independently for width, taper, and angle to accommodate various sizes and styles of containers.
• Optional double belt assembly with independent height and angle adjustment

• Construction in stainless steel.
• 32 inch diameter feeding disc ‐ ramp assembly.
• Cap rejecting by photoelectric sensor.
• Cap by demand controlled by photoelectric sensor.
• Standard 4 pieces slotted cross for easy tooling adjustment.
• Easy changeover for caps from 10mm to 90mm in diameter.
• Easy changeover for caps from 0.125 to 2.5 inches in height.
• Sorter mounted on machine, no need for independent height adjustment.
• Includes filter pressure regulator.
• Flow controls on all air hoses.
• Adjustable vibration system on cap hopper.
• Force provided by 1/3 Hp DC gear motor.
• Speed control by potentiometer.

• 3 Cubic feet stainless steel deposit.
• Vibrator with independent control mounted on cap hopper.
• Low friction limit switch for cap level sensing on centrifugal cap feeder.

• 220 Volts, Single phase, 50/60Hz, 15 Amps.
• 10 CFM @ 80 p.s.i.

Tightener Features:

• Heavy duty 304 stainless steel welded C frame for easy mounting over existing conveyors.
• Heavy duty linear carriage system for height adjustability
• All shafts and threaded rods manufactured in 304 stainless steel
• Heavy duty casters standard
• No change of parts needed for a wide range of containers
• Front covers with safety interlock switches standard
• Top driven to insure no product spillage into drive assembly
• Adjustable height to accommodate containers from 1 inch to14 inches tall (Optional power height adjustment).

Capping discs features:

• 4, 6, or 8 spindle machine configurations available, single gear box driven
• Independent spring loaded bottle capping discs for better torque and misalignment forgiveness. 
• Torque is able to be adjusted while the machine is running (When pneumatic clutch option is purchased) 
• Clutches located away from capping discs to avoid corrosion
• Heavy duty gear driven mechanism, no belts used for power transmission
• Adjustable speed 1/2 Hp drive motor for bottle capping discs
• Optional second drive motor to rotate the first set of capping discs on the opposite direction
• Capping head assembly manufactured in 316L stainless steel 95% of manufactured parts are in stainless steel, or FDA approved polymer materials
• Independent adjustment for front or back capping discs
• Capping disc position is adjustable while the machine is running, without opening the safety covers.
• Fully adjustable for bottle cap sizes ranging from 8 mm to 130 mm in diameter

Bottle belts features:

• Bottle belt width adjusted via front knobs
• Bottle belt height adjusted via front knobs
• Heavy duty gear drive mechanism, no belts used for power transmission.
• Adjustable speed heavy duty 1/2 Hp, motor gearbox
• Bottle belt assemblies can be adjusted independently for width, taper, and angle to accommodate various sizes and styles of containers. 
• Optional double belt assembly with independent height and angle adjustment

Waterfall feeder features:

• Construction in stainless steel
• 18 inch wide belt
• Cap feeder is adjustable for bottle caps from 8mm to 110mm in diameter, via quick adjust knobs
• Caps feed on demand, controlled by photoelectric sensor
• Air shutoff valve controlled by photoelectric sensor
• Includes air regulator and filter
• Feeder inclination adjustable from 0 to 5 degrees
• Complete height adjustment by structure 1 inch bolts and/or cap delivery system.
• 10 cubic foot cap hopper
• Drive provided by DC gear motor.
• Independent Speed Control (potentiometer)

Electric and pneumatic requirements:

• 220 Volts, Single phase, 50/60Hz, 15 Amps.
• 10 CFM @ 80 p.s.i.

ACASI Inline Bottle Capper with Vibratory Cap Feeder
Model TruCap-X-Vib

Starting Prices: 

Tightener Features: 

• Heavy duty 304 stainless steel welded C frame for easy mounting over existing conveyors.
• Heavy duty linear carriage system for height adjustability.
• All shafts and threaded rods manufactured in 304 stainless steel.
• Heavy duty casters standard.
• No change of parts needed for a wide range of containers.
• Front covers with safety interlock switches standard.
• Top driven to insure no product spillage into drive assembly.
• Adjustable height to accommodate containers from 1 inch to 14 inches tall (Optional power height adjustment).

• 4, 6, or 8 spindle configurations available, single gear box driven.
• Independent spring loaded bottle capping discs for better torque and misalignment forgiveness.
• Torque is able to be adjusted while the machine is running (When pneumatic clutch option is purchased).
• Clutches located away from capping discs to avoid corrosion.
• Heavy duty gear driven mechanism, no belts used for power transmission.
• Adjustable speed 3/4 Hp drive motor for capping discs.
• Optional second drive motor to rotate the first set of capping discs on the opposite direction.
• Capping head assembly manufactured in 316L stainless steel 95% of manufactured parts are in stainless steel, or FDA approved polymer materials.
• Independent adjustment for front or back capping discs.
• Capping disc position is adjustable while the machine is running, without opening the safety covers.
• Fully adjustable for cap sizes ranging from 8 mm to 130 mm in diameter.

• Bottle belt width adjusted via front knobs.
• Bottle belt height adjusted via front knobs.
• Heavy duty gear drive mechanism, no belts used for power transmission.
• Adjustable speed heavy duty 1/2 Hp, motor gearbox.
• Bottle belt assemblies can be adjusted independently for width, taper, and angle to accommodate various sizes and styles of containers. Optional double belt assembly with independent height and angle adjustment.
• Optional double belt assembly with independent heifht and angle adjustment.

Vibratory cap feeder features:

• Aluminum casting with polyuretrane liner to minimizes cap markings-scratching.
• 24-32 inch diameter feeding disc - ramp assembly.
• Bad caps rejected mechanically, minimum air usage.
• Cap by deman controlled by photoelectric sensor.
• Bowl tooled for one model cap.
• Adjustable vibration and speed control.
• Heavy duty extra heavy base for better vibration transmission.
• Sortes mounted on machine, no need for independent height adjustment.
• Includes filter pressure regulator.
• Flow controls on all air hoses.

Cap hopper feature:

• 3 Cubic feet stainless steel deposit.
• Vibrator with independent control mounted on cap hopper.
• Low friction limit switch for cap level sensing on centrifugal cap feeder.

Electric and pneumatic requirements:

• 220 Volts, Single phase, 50/60Hz, 15 Amps.
• 10 CFM @ 80 p.s.i.

ACASI Automatic inline bottle cleaner- Model BR 15 machine (conveyor or options included):

Construction features:

• 304 Stainless steel heavy duty stainless steel welded frame.
• Up to 16 cleaning nozzles.
• All contact parts are stainless steel, sanitary, Teflon, Viton and hoses per your requirements.
• Special seals or hoses by order.
• Calibrated guide for fast height changeovers.

 Control panel features:

• Omron PLC for all machine logic functions, special modifications on programs available for special adaptations.
• 6in Omron HMI for all machine functions and delays.
• Frequency control drive conveyor speed, acceleration and deceleration.
• Pump pressure, cleaning and drying time controlled on HMI.
• Front panel Start and Emergency STOP for easy access.
• Fiber optic sensors by Omron standard for container gating.
• No bottle no cycle PLC controlled.

 Cleaning options:

• Dry: Air ionizing and suction.
• Wet: Water or product cleaning with wet nozzle. Pressure control as well as drying time all controlled in HMI.

• Individual bottle hold for reliable operation.
• Container height adjustment from 1½ to 12 inches high.
• Bottle turning via heavy duty pneumatic rotary actuator.
• Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.
• Will work with plastic or glass containers.
• No change parts needed for various types of containers.
• Air filter-regulator and safety lockout valve included.
• Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders.

Tank pump options:

• Electric heater with temperature control on HMI.
• Double wall insulated tank.

Electric and pneumatic requirements:

• Standard - 220V, 50Hz or 60Hz, 10 Amps
• 20 CFM @ 80 p.s.i.

ACASI Automatic inline bottle cleaner- Model BR 15 machine (conveyor or options included):

Construction features:

• 304 Stainless steel heavy duty stainless steel welded frame.
• Up to 16 cleaning nozzles.
• All contact parts are stainless steel, sanitary, Teflon, Viton and hoses per your requirements.
• Special seals or hoses by order.
• Calibrated guide for fast height changeovers.

 Control panel features:

• Omron PLC for all machine logic functions, special modifications on programs available for special adaptations.
• 6in Omron HMI for all machine functions and delays.
• Frequency control drive conveyor speed, acceleration and deceleration.
• Pump pressure, cleaning and drying time controlled on HMI.
• Front panel Start and Emergency STOP for easy access.
• Fiber optic sensors by Omron standard for container gating.
• No bottle no cycle PLC controlled.

 Cleaning options:

• Dry: Air ionizing and suction.
• Wet: Water or product cleaning with wet nozzle. Pressure control as well as drying time all controlled in HMI.

• Individual bottle hold for reliable operation.
• Container height adjustment from 1½ to 12 inches high.
• Bottle turning via heavy duty pneumatic rotary actuator.
• Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.
• Will work with plastic or glass containers.
• No change parts needed for various types of containers.
• Air filter-regulator and safety lockout valve included.
• Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders.

Tank pump options:

• Electric heater with temperature control on HMI.
• Double wall insulated tank.

Electric and pneumatic requirements:

• Standard - 220V, 50Hz or 60Hz, 10 Amps
• 20 CFM @ 80 p.s.i.

STRUCTURE- TRAY AND COVERS | ELECTRIC PANEL TOUCH

TANK | RINSER SYSTEM | CLAMPING AND TURNING MECHANISM

 975-300 | 975-300 V3

Item	Part No.	Part Name	Price
2	CDRA1BSU100-180-J59L-XN	Rotary Actuator
4	975-354	Rotary actuator plate support
6	975-352	Rotary actuator plate separator
8	975-360	Rotary actuator coupling
10	HCSLF208-24	UCF208-24, UCF - Four-Bolt Flanged Unit
12	975-328	BR seal holder
14	975-310	Turning mechanism arm B
16	975-320	Turning mechanism arm A
18	975-316	Turning mechanism rail B
20	975-326	Turning mechanism height adjuster nut
22	975-324	Turning mechanism arm separator B

Item	Part No.	Part Name	Price
24	975-312	Turning mechanism arm C
26	975-318	Turning mechanism arm D
28	975-353	Rotary actuator plate separator
30	975-330	Turning mechanism drive shaft
32	975-302	BR sheet front clamping
34	975-306	BR protector front clamping
36	975-338	BR bottle plastic gripper
38	M1-06979801	Compression spring OD0.500 - wire 0.067"
40	975-348	Polyurethane bottle pusher tube adjuster
42	975-336	BR spring bottom support
44	975-334	BR spring bottom support B

Item	Part No.	Part Name	Price
46	975-340	Polyurethane bottle pusher
48	975-342	Polyurethane bottle pusher holder
50	975-368	Polyurethane bottle pusher stoper
52	975-344	Polyurethane bottle pusher holder B
54	975-306-2	BR protector front clamping
56	975-346	Polyurethane bottle pusher rail
58	ADA-FT-040.5-KS	Pneumatic cylinder bore 0.75
60	975-314	Turning mechanism rail A
62	975-304	Turning mechanism arm fixer
64	975-308	Turning mechanism arm separator
66	975-322	Turning mechanism height adjuster

Item	Part No.	Part Name	Price
68	975-370	Turning mechanism rail nut
70	975-362	Chassis leg TC fixer
72	975-366	Chassis leg TC cap
74	CAI-10X-13-056	Housing bearing
76	PEER-R16 ZZ	Bearing R16
78	975-364 V2	Chassis leg TC
80	975-358	Turning mechanism stopper
82	975-378	Rotary actuator attachment
84	975-372	Rotary actuator guide A
86	975-380	Rotary actuator separator
88	975-376	Rotary actuator arm
90	PT-037090	Rotary actuator
92	975-374	Rotary actuator guide B
94	975-396	Rotary actuator guide C

STRUCTURE- TRAY AND COVERS | ELECTRIC PANEL TOUCH

TANK | RINSER SYSTEM | CLAMPING AND TURNING MECHANISM | PROTECTION

 975-700 | 975-700-COL V20

Item	Part No.	Part Name	Price
2	AEL-53-NP5MQ001B	HMI 5.7" Monochrome
4	REX-800FP-LU2EBFA	2-Function Momentary Button
6	AEL-60-D7P-MT44	Emergency Stop Push Button
8	975-722	Touch Screen Panel Button
10	ELS-422111	Hinges, CFA. 49 B-M5
12	975-702E-COL	Electric Panel Box
14	WAY-24602	Dome Nut, Thread Size: 1/2 NPT
18	M1-32912198	Ball Stud
20	DBR-E5-8018	Cam Latch Grip 1.34

Item	Part No.	Part Name	Price
22	M1-00483925	Gas Spring - ext. Length= 9.6"
24	975-704E-A-COL V20	Electric Panel Door
26	MCM-9600K73	Grommet Fits 0.250 in- 0.063in Thick Panel, 0.344 OD
28	975-752E	Sensor Box
30	975-754	PTFE Gasket
32	AEL-WA-210-112	210-112- Steel Carrier Rail 35mmx 7.5mm x 63.5mm
34	KEYE-FS-V31P	PNP Fiber Optic Amplifier
36	975-706	Electric Panel Mounting Plate
38	AEL-53-CP1LL20DRA	Micro Plc With 20 I/O, Voltage: 100/240 VDC. Inputs 18
40	AEL-EO-XTCE018C10TA	3 Pole FVN30ER Contactor 18 AMP
42	REX-1606XLP3E	Power Supply 30W

Item	Part No.	Part Name	Price
44	AEL-WA-284-124	Closed Fuse Part
46	AEL-WA-210-112-01	Steel Carrier Rail, 35mm X 7.5mm X 1mm
48	AEL-WA-280-901	2- Conductor Terminal Block- 12 AWG
50	AEL-WA-280-907	2- Conductor Through Terminal Block
52	AEL-ABB-OHYS2AJ	Main Switch
54	DBR-E5-6-005-UU1	Cam Latch
56	AEL-WA-859-304	Switching Relay Terminal Block
58	AUT-T1-1015G-1	Wiring duct 1" x 1.5"
60	AEL-53-MX2AB007	1 HP Speed Driver
62	AEL-53-MX2AB004	1/2 HP Speed Driver
64	CAI-10X-09-022	Disconnect Plate
66	PC1-8000-03-02	Breaker Plate
68	AEL-ABB-S203U-K15	Miniature Circuit Breaker, 3 Poles
70	ADA-EBM-45A-001A-06	Manifold Valve 6 Ports

STRUCTURE- TRAY AND COVERS | ELECTRIC PANEL TOUCH

TANK | RINSER SYSTEM | CLAMPING AND TURNING MECHANISM

 975-200 | 975-200 V4

Item	Part No.	Part Name	Price
2	975-218-ALT	BR bottle sprayer
4	975-223	BR bottle sprayer holder part B
6	M1-35465327	Shaft collar 0.375, solid set screw
8	975-226-B	Bottle Sprayer  Support
10	975-229	Bottle Sprayer Support Nut
12	975-210	BR spray system tube separator
14	975-212	BR spray system shim
16	975-214	BR spray system Tube Support
18	975-206	BR spray system Swivel Tube
20	975-208-3	BR spray system Adjustable Holder
22	975-RL-204	BR spray system Angle Adjuster
24	M1-06455257	Bronze Flanged Bearing, 1x1.25x1.5
26	975-II-202E	BR spray system Tube Structure

STRUCTURE- TRAY AND COVERS | ELECTRIC PANEL TOUCH

TANK | RINSER SYSTEM | CLAMPING AND TURNING MECHANISM | PROTECTION

975-500 | 975-620

Item	Part No.	Part Name	Price
2	M1-82504721	Straight handle of 5in
4	975-506	Return tank cover
6	975-506E	Tank and structure welded
8	BAR-AC5STS1V400B015C	1 HP 96 GPM centrifugal pump
10	AME-HNX-08	Hexagon nut 0.500-13
12	975-512	BR isolate cover C
14	SS-03PYP-125-SW-TS13-01	Polyurethane wheel with ST/ST swivel base
16	975-514	BR isolate cover D

Item	Part No.	Part Name	Price
18	975-508	BR isolate cover A
20	WAY-24602	Dome nut 1/2 NPT thread size
22	AMA-B000BPG4LI	240V Ripple Water Heater Element
24	975-516	BR isolate cover B
26	975-510	BR tank plastic cap
28	JUI-FERRULE-1.5"	Ferrul 1.5in x 2in long
30	JUI-CLAMP-1.5	Sanitary clamp 1.5 in