Piston Bottle Filler PI3100 Drawings



ACASI expandable piston bottle filler model PI 3100, automatic inline filling machine (No pistons, nozzles, conveyor or options included):

Construction features:
  • 304 Stainless steel heavy duty stainless steel welded C frame.
  • All contact parts are stainless steel, sanitary, Teflon, viton and hoses per your requirements.
  • Special seals or hoses by order.
  • Calibrated guide for fast height changeovers.
  • Machine mounted on 4 heavy duty casters.
  • Leveling of machine by 1 inch 304 stainless steel leveling screws. 

Control panel features:

  • Allen Bradley PLC for all bottle filler machine logic functions, special modifications on programs available for special adaptations.
  • Three filling options on control panel (Up, Bottom Up and Down)
  • Front panel conveyor speed control for machine sold with conveyor.
  • Front panel mounted bottle counter.
  • Front panel Start and Emergency STOP for easy access.
  • Front panel nozzle code for changing nozzle quantities.
  • Fiber optic sensors by Omron standard for container gating.
  • Expandable to 14, 12 or 10 pistons to increase speed (Depends on piston size)
  • No bottle no fill PLC controlled. 

Main components features:

  • Piston filling and charging stroke by power full 6 inch bore air cylinder.
  • Air over oil application on principal air cylinder to create a smooth and constant bottle filling speed.
  • Main pistons support mounted and guided by Ball profile rails and carriages to create a smooth, silent and accurate filling and charging movement.
  • Hardened Stainless steel calibrated shafts with linear bearings for nozzle rack movement smoothness and durability.
  • 8 inch stroke air cylinder with magnetic sensors for nozzle up and down movement. 
  • Hand wheel and shaft mounted stoppers for height and stroke adjustment.
  • Hand wheel counter mounted on volume control threaded rod. 

Standard features:

  • Nozzle spacing fully adjustable through top or bottom screw.
  • Container height adjustment from 1 to 16 inches high.
  • Nozzle stroke adjustments from 0 to 8 inches.
  • Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.
  • Color coded flow control valve for filling speed.
  • Will work with plastic or glass containers.
  • No change of parts needed for various types of containers.
  • Air filter-regulator and safety lockout valve included.
  • Spacing and additional bottle control obtained by flow controls mounted on air gating cylinders. 

Electric and pneumatic requirements:

110 Volts, 60Hz, 15 Amps.
20 CFM @ 80 p.s.i.

 

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